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KIA SPORTAGE (KM) 2005 G 2.7 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Model Year: 2005 Engine Variant Covered: 2.7L DOHC V6 (G6CU) Codes Chassis Code: KM 👋 Introduction Market Position Vehicle...
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KIA SPORTAGE (KM) 2005 G 2.7 DOHC Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Generation Code:
KM
Model Year:
2005
Engine Variant Covered:
2.7L DOHC V6 (G6CU)
Codes
Chassis Code:
KM
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience Manual:
DIY enthusiasts, independent repair shops, and professional technicians.
Competitive Analysis
Key Competitors 2005:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson.
Key Features Vehicle
Notable Features 2005 Sportage:
Available V6 engine, available all-wheel drive, practical interior space, rugged styling.
Key Features Manual
Manual Value Proposition:
Provides detailed, factory-accurate information essential for maintaining and repairing the Sportage, saving on labor costs and ensuring correct procedures.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for the 2005 Kia Sportage (KM) 2.7L DOHC V6.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Classification:
Factory Service Manual / Repair Manual
Language
Primary Language:
English
Format
Delivery Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emissions control, engine performance diagnostics.
Drivetrain Systems:
Manual transmission, automatic transmission, transfer case (if applicable), driveshafts, differentials.
Chassis Systems:
Suspension (front and rear), steering system, braking system (ABS included), wheels and tires.
Electrical Systems:
Starting and charging system, lighting system, instrumentation, body electrical, power accessories, HVAC controls, diagnostic trouble codes (DTCs).
Body And Trim:
Body panel removal and installation, interior trim, glass, seals, bumpers, doors, hood, tailgate.
Procedures Included
Maintenance Procedures:
Routine maintenance checks, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement.
Repair Procedures:
Engine component replacement (e.g., water pump, thermostat, alternator, starter, fuel injectors), transmission overhaul, brake caliper and rotor replacement, suspension component replacement (shocks, struts, control arms), steering rack repair, exhaust system repair.
Diagnostic Procedures:
Troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation and resolution, component testing procedures (e.g., fuel pressure testing, compression testing, electrical circuit testing).
Special Procedures:
Engine timing belt/chain service, clutch replacement (if applicable), power steering system bleeding, brake system bleeding (including ABS), air conditioning system service (refrigerant handling safety notes).
Technical Depth
Diagnostic Capability:
Advanced diagnostics with step-by-step troubleshooting charts and electrical circuit diagrams.
Rebuild Procedures:
Detailed procedures for engine and transmission overhaul, including torque specifications, clearances, and assembly sequences.
Specifications Data:
Comprehensive torque specifications, fluid capacities, component dimensions, and electrical resistance values.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Digital Clarity:
High-resolution diagrams and clear text for easy viewing and printing.
Binding Type
Digital Access:
Instant download
Paper Type
Digital Medium:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CU
Engine Type:
V6, DOHC (Double Overhead Camshaft)
Displacement:
2.7 Liters (2656 cc)
Bore X Stroke:
86.7 mm x 75.0 mm
Compression Ratio:
9.6:1
Performance
Horsepower:
173 hp @ 6000 rpm
Torque:
178 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Management
Ignition System:
Electronic Ignition with Coil-on-Plug (COP)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission with Overdrive
Features
AWD Availability:
Available with both manual and automatic transmissions.
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90
Automatic Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 173.0 inches (4395 mm)
Width:
Approx. 71.7 inches (1820 mm)
Height:
Approx. 66.1 inches (1680 mm)
Wheelbase:
Approx. 103.5 inches (2630 mm)
Interior
Passenger Volume:
Approx. 98.7 cubic feet (2795 L)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 27.7 cubic feet (784 L)
Cargo Volume With Rear Seats Folded:
Approx. 66.5 cubic feet (1883 L)
Weights
Curb Weight Manual AWD:
Approx. 3653 lbs (1657 kg)
Curb Weight Auto AWD:
Approx. 3763 lbs (1707 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5-Star (for models tested)
NHTSA Front Passenger Impact:
5-Star (for models tested)
NHTSA Side Driver Impact:
4-Star (for models tested)
NHTSA Side Rear Passenger Impact:
4-Star (for models tested)
IIHS Side Impact Rating:
Acceptable (for models tested)
Active Features
Braking System:
4-wheel disc brakes, Anti-lock Braking System (ABS)
Traction Control:
Electronic Traction Control System (TCS) - Optional/Varies by trim
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags (Optional/Varies by trim)
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all outboard seating positions.
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, often with optional premium audio system (e.g., Infinity).
Speaker Configuration:
4-6 speaker system, depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on higher trims.
Connectivity
Auxiliary Input:
Optional, typically a 3.5mm audio jack on some models.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions. Refer to manual for severe vs. normal service.
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement Interval:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) for Iridium or Platinum plugs.
Coolant Replacement Interval:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Specification:
API SL/SM or higher, SAE 5W-20 or 5W-30 (refer to owner's manual for specific recommendations)
Engine Oil Capacity:
Approx. 4.7 Quarts (4.4 Liters) with filter change.
Coolant Type:
Ethylene Glycol based antifreeze, typically a P-HOAT (Phosphated Hybrid Organic Acid Technology) coolant in a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Common Engine Issues:
Occasional oil leaks from valve cover gaskets, potential for timing belt wear (if applicable to specific engine builds, though this V6 uses a timing chain), early generation oil pressure sensor issues.
Common Transmission Issues:
Automatic transmission shifting harshness or slippage on higher mileage units. Manual transmission clutch wear.
Common Suspension Issues:
Worn front struts/shocks, worn control arm bushings, ball joint wear.
Common Electrical Issues:
Window regulator failures, HVAC blower motor resistor failures, occasional dashboard warning light illumination due to sensor faults.
📚 Vehicle History
Brand Heritage
Kia Founding:
Founded in 1944 as a manufacturer of steel tubing and bicycle parts.
Kia Automotive Entry:
Began producing vehicles in the late 1960s.
Model Evolution
Sportage First Generation:
Introduced in 1993, built on a shared platform with the Mazda Bongo Friendee.
Sportage Second Generation Km:
The KM generation, launched in 2004 for the 2005 model year, moved to a unibody construction, offering a more car-like ride and improved safety.
Production
Km Generation Production Years:
2004 - 2010 (globally, with variations)
Primary Manufacturing Locations:
South Korea (Donghee Plant), Malaysia, Ecuador, Russia.
🏆 Awards & Recognition
Recognitions
Initial Reception:
The second-generation Sportage (KM) received mixed reviews at launch, praised for its improved ride and handling compared to its predecessor, but often criticized for interior materials and engine refinement compared to top competitors.
Ratings
Consumer Reports Reliability:
Varied by model year and specific components, generally average to below average for the segment during its initial years.
Certifications
Vehicle Certification Standards:
Meets all applicable Federal Motor Vehicle Safety Standards (FMVSS) for its model year.
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