Engine:
Complete engine disassembly, assembly, inspection, tuning, and repair procedures.
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, lines.
Ignition System:
Ignition coils, spark plugs, ECU control, timing adjustments.
Transmission:
Clutch operation, gearbox disassembly, assembly, lubrication, and adjustment.
Drivetrain:
Shaft drive system, universal joints, final drive unit maintenance and inspection.
Brakes:
Front and rear brake systems, master cylinders, calipers, brake lines, fluid replacement, bleeding procedures.
Suspension:
Front fork (telescopic, internal components, seals, oil replacement), rear shock absorber (adjustment, removal, installation).
Steering:
Handlebar, steering head bearings, steering damper (if applicable), adjustment and lubrication.
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, wiring diagrams, ECU diagnostics.
Cooling System:
Oil cooling system, oil circulation, oil filter replacement, oil level checks.
Frame And Bodywork:
Chassis components, frame inspection, body panel removal and installation, seat, fuel tank, fairings.
Maintenance:
Routine maintenance checks, lubrication, fluid changes, filter replacements, spark plug service.
Troubleshooting:
Systematic diagnostic guides for common problems, fault finding procedures.
Disassembly:
Step-by-step instructions for component removal and disassembly.
Assembly:
Detailed guidance for reassembling components and systems.
Adjustments:
Precise instructions for critical adjustments (throttle, clutch, brakes, suspension, idle speed).
Repair:
Methods for repairing worn or damaged components.
Installation:
Guidance on installing new or reconditioned parts.
Depth:
Comprehensive, covering everything from basic checks to complete engine rebuilds and electrical system diagnosis.
Detail Level:
Includes special tool references, torque specifications, wear limits, and pictorial diagrams.
Configuration:
Air-cooled, 8-valve, 90-degree V-twin (L-twin), four-stroke
Bore X Stroke:
95 mm x 75 mm
Valve Train:
Overhead camshafts (OHC), pushrods actuation of valves
Lubrication:
Wet sump (integrated oil cooler)
Horsepower:
Approx. 95 hp (70 kW) @ 7600 rpm
Torque:
Approx. 98 Nm (72 lb-ft) @ 6000 rpm
Injection:
Electronic fuel injection (Weber Marelli), 46mm throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON
Oil Change:
Refer to manual for specific interval (typically every 6,000-10,000 km or annually)
Major Service:
Refer to manual for specific interval (e.g., valve adjustment, spark plugs - typically 12,000-24,000 km)
Engine Oil:
Refer to manual for specific SAE viscosity (e.g., SAE 10W-40 or 20W-50, typically synthetic motorcycle oil)
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US qt) with filter change
Gearbox Oil:
Refer to manual for specific grade (e.g., SAE 80W/90 GL-4)
Final Drive Oil:
Refer to manual for specific grade (e.g., SAE 80W/90 GL-4)
Common Complaints:
Occasional electrical gremlins, vibration at certain RPM ranges, clutch slave cylinder leaks (early models). Manual provides troubleshooting for these.
Fasteners:
Emphasis on using correct OEM fasteners and torque specifications as outlined in the manual.
Special Tools:
Manual references specific Moto Guzzi special service tools for various procedures.
