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Mitsubushi GALANT Workshop Manual 2005 ONWARDS

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This manual covers the Galant, a D-segment sedan produced from 2005 to the present. Known for its balance of comfort, performance, and value, the Galant competed with other mid-size sedans...
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UGS: 131334
Mots clés: 2005 Car GALANT Mitsubushi
Mitsubushi GALANT Workshop Manual 2005 ONWARDS
This manual covers the Galant, a D-segment sedan produced from 2005 to the present. Known for its balance of comfort, performance, and value, the Galant competed with other mid-size sedans of its era. Key features include available V6 engines, optional all-wheel drive on certain models, and comfortable interiors. The company is recognized for its engineering and value, and the Galant's evolution, particularly around the 2005 model year, saw redesigns and updated powertrains featuring variable valve timing. This comprehensive Workshop Service Repair Manual in English provides A-Z coverage for all models and repairs. It details complete mechanical and electrical repair and maintenance, including engine assembly, fuel and ignition systems, transmissions, drivetrain, suspension, steering, and brake systems. The manual also covers electrical systems, lighting, instrument panels, HVAC, body and frame, and safety systems. With extensive, high-detail instructions, numerous diagrams, and step-by-step troubleshooting guides, this manual is an essential resource for owners and technicians to maintain, diagnose, and repair the Galant.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year Coverage Start:
2005
Year Coverage End:
Present
Codes
Platform:
D-segment sedan
👋 Introduction
Market Position
Positioning:
A reliable mid-size sedan offering a balance of comfort, performance, and value. Competed in a crowded segment against vehicles like the Toyota Camry, Honda Accord, and Nissan Altima.
Competitive Analysis
Key Competitors For Era:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu.
Key Features Of Vehicle Era
Features:
Available with V6 engines, optional all-wheel drive (AWD) on some models, comfortable interiors, and generally good reliability. The 2005 model year marks a significant update or continuation of a generation.
Manual Value Proposition
Value:
Essential resource for owners and independent mechanics seeking to maintain, diagnose, and repair the Mitsubishi Galant from 2005 onwards. Its A-Z coverage makes it a comprehensive solution for all repair needs.
📋 Manual Details
Coverage Areas
General Coverage:
All models and repairs A-Z
Mechanical Coverage:
Complete mechanical repair and maintenance
Electrical Coverage:
Comprehensive electrical system diagnosis and repair
Page Count
Estimated Pages:
Extensive (specific count not provided, implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Printable pages
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel system (mechanical components), exhaust system (mechanical components).
Engine Performance:
Engine tuning, diagnostics, performance enhancements (within OEM specifications).
Fuel System:
Fuel pump, injectors, fuel lines, fuel pressure regulator, Evaporative Emission Control (EVAP) system.
Ignition System:
Spark plugs, ignition coils, distributors (if applicable), ignition timing.
Transmission Manual:
Manual transmission overhaul, clutch system, gear shift linkage.
Transmission Automatic:
Automatic transmission diagnosis, fluid changes, component replacement, torque converter.
Drivetrain:
Drive shafts, axles, differentials, AWD system (if applicable).
Suspension System:
Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications.
Steering System:
Power steering pump, steering rack, tie rods, steering column, hydraulic fluid specifications.
Brake System:
Brake pads, rotors, calipers, master cylinder, brake lines, ABS system diagnosis, parking brake.
Electrical Systems General:
Battery, charging system (alternator, starter), wiring diagrams, fuses, relays.
Lighting System:
Headlights, taillights, interior lighting, bulb specifications.
Instrument Panel:
Gauges, warning lights, diagnostic indicators.
HVAC System:
Heating, ventilation, air conditioning (AC) system diagnosis, refrigerant types, component replacement, climate control.
Body And Frame:
Body panel removal and installation, interior trim, door mechanisms, glass replacement, structural repairs (welding procedures not typically in this type of manual).
Safety Systems:
Airbag system diagnosis and replacement, seat belt mechanisms.
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues, fault code interpretation (OBD-II).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake inspection.
Major Repairs:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement, AC compressor replacement.
Electrical Diagnosis:
Circuit testing, sensor diagnostics, wiring repair, ECU testing (as applicable).
Component Replacement:
Detailed instructions for replacing virtually any component from the engine to the interior.
Alignment Procedures:
Front and rear wheel alignment specifications and adjustment procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes to full engine and transmission rebuilds.
Detail Level:
High: Includes detailed step-by-step instructions, torque specifications, special tool requirements, and diagnostic charts.
Visual Aid Quality:
Excellent: Features 'tons of detailed pictures & diagrams', crucial for understanding complex procedures.
📊 Manual Specifications
File Format
Digital Format:
Printable Pages (implies PDF or similar, allowing selective printing)
Print Quality
Print Quality Description:
High-resolution for clarity of diagrams and text.
Binding Type
Binding Type:
Not specified (assumed digital or loose-leaf for printing flexibility)
Paper Type
Paper Type For Printing:
User's choice (standard printer paper recommended for clarity)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.4L 4-cylinder (e.g., 4G69 MIVEC) and 3.8L V6 (e.g., 6G75 MIVEC) engines. Specifics depend on market and trim level.
Performance 4 Cylinder
Horsepower 2 4L:
Approx. 155-160 hp (for 4G69 MIVEC)
Torque 2 4L:
Approx. 157-160 lb-ft (for 4G69 MIVEC)
Performance V6
Horsepower 3 8L:
Approx. 230-255 hp (for 6G75 MIVEC)
Torque 3 8L:
Approx. 255-265 lb-ft (for 6G75 MIVEC)
Fuel System
Injection Type:
Multi-point fuel injection (MPI) or Sequential Electronic Fuel Injection (SEFI), likely with electronic throttle control (ETC).
Fuel Type
Fuel Requirement:
Unleaded gasoline (typically 87 octane or higher, check specific model for recommendations).
Engine Management
ECU Type:
Engine Control Unit (ECU) with OBD-II diagnostics.
🔧 Transmission
Standard Transmission
Transmission Type Std:
Likely a 5-speed manual transmission for 4-cylinder models.
Optional Transmission
Transmission Type Opt:
Likely a 4-speed or 5-speed INVECS-II automatic transmission for both 4-cylinder and V6 models. Some later models may have received 6-speed automatics.
Features
AWD Availability:
Optional All-Wheel Drive (AWD) available on certain trim levels, particularly with the V6 engine.
Fluid Specification Automatic
Atf Type:
Refer to manual for specific Mitsubishi ATF SP type (e.g., SP-II, SP-III, or SP-IV depending on transmission).
Fluid Specification Manual
Mtf Type:
Refer to manual for specific Mitsubishi Manual Transmission Fluid (MTF) specification.
📐 Dimensions
Exterior
Body Style:
4-door Sedan
Wheelbase:
Approx. 106.3 inches (2700 mm) - varies slightly by year/spec.
Length:
Approx. 191.1 inches (4854 mm) - varies slightly by year/spec.
Width:
Approx. 70.1 inches (1780 mm) - varies slightly by year/spec.
Height:
Approx. 57.9 inches (1471 mm) - varies slightly by year/spec.
Weights
Curb Weight:
Approx. 3200 - 3600 lbs (1450 - 1630 kg), depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star or 5-star (check specific year for official ratings).
IIHS Side Impact:
Likely Good or Acceptable (check specific year for official ratings).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS) on some models.
Stability Control:
Electronic Stability Control (ESC) may be available on later models or higher trims.
Passive Features
Airbags:
Front airbags, side-impact airbags, and curtain airbags (availability varies by trim and year).
Seatbelts:
3-point seatbelts with pretensioners for front occupants, LATCH system for child seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, with optional premium sound systems (e.g., Rockford Fosgate on some trims) and MP3 playback capability.
Navigation:
Optional in-dash GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Standard or optional keyless entry system.
Connectivity
Auxiliary Input:
Auxiliary audio input jack (3.5mm) available on some models for connecting external devices.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type. Consult manual for specific recommendation.
Service Intervals Filters
Air Filter Replacement:
Every 12,000-15,000 miles (20,000-24,000 km) or as needed based on inspection.
Cabin Filter Replacement:
Every 12,000-15,000 miles (20,000-24,000 km) or annually.
Service Intervals Fluids
Coolant Replacement:
Initial replacement at 60,000 miles (100,000 km), then every 30,000 miles (50,000 km) or 2 years. Use Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent.
Brake Fluid Replacement:
Every 2-3 years or 30,000 miles (50,000 km). Use DOT 3 or DOT 4 brake fluid.
Fluid Specifications Engine Oil
Engine Oil Viscosity:
Typically SAE 5W-30 or 5W-20. Check owner's manual for specific recommendations and API service classification (e.g., API SN).
Engine Oil Capacity:
Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) for 4-cylinder, 5.5 - 6.0 quarts (5.2 - 5.7 liters) for V6. Refer to manual for exact capacity.
Known Issues
Common Issues Engine:
Potential for oil consumption in higher mileage engines, occasional misfires, and issues with the variable valve timing system (MIVEC).
Common Issues Transmission:
Automatic transmission shift quality issues, premature failure of torque converter clutch solenoids on some models.
Common Issues Suspension:
Worn control arm bushings, premature failure of front struts/shocks.
Common Issues Electrical:
Window regulator failures, issues with power door lock actuators, alternator failures.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Mitsubishi Motors is known for its engineering prowess, often incorporating advanced technologies and offering good value.
Model Evolution
Generation Info:
The 2005 model year likely falls within the eighth generation (2003-2007) or the beginning of a new generation. This generation saw a redesign with more distinct styling and updated powertrains, including the MIVEC variable valve timing system.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Specific awards depend on the exact model year and testing body, but the Galant generally received decent safety scores for its class and era.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year, with some years receiving average to below-average marks. The workshop manual is crucial for addressing any known issues.
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