Market Segment:
Compact/Mid-size SUV, known for its body-on-frame construction in earlier generations, shifting towards unibody in later ones (this generation is unibody).
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (early models), Mitsubishi Outlander.
Unique Selling Points:
Compact SUV with available 4WD (often with a locking center differential on higher trims), practical interior, reputation for reliability.
General Coverage:
Complete repair and service procedures for 2005 Suzuki Grand Vitara JB416 and JB420 models.
Estimated Page Count:
Refer to digital file size, typically extensive for factory manuals (e.g., 1000+ pages).
Manual Type:
Factory Service Repair Manual
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control.
Drivetrain Systems:
Transmission (manual/automatic), transaxle, driveshafts, differentials, axles.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, steering gear, power steering.
Brake Systems:
Brake hydraulics, calipers, rotors, pads, parking brake, ABS.
Electrical Systems:
Charging system, starting system, lighting, instrumentation, body electrical, control systems.
Body Interior:
Body panels, doors, windows, interior trim, seats, accessories, HVAC.
Restraint Systems:
Airbags, seatbelts, SRS (Supplemental Restraint System).
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Diagnostic Procedures:
Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs).
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major components.
Specifications Data:
Torque specifications, clearances, tolerances, electrical data, fluid capacities.
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including diagnostics and electrical system repairs.
Engine Type:
Inline-4 Cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
84.0 mm x 90.0 mm
Fuel System:
Multi-point Fuel Injection (MPI)
Horsepower Ae:
Approx. 123-140 HP @ 5500-6000 RPM (varies slightly by market/tune)
Torque Ae:
Approx. 133-140 lb-ft @ 3000-4000 RPM (varies slightly by market/tune)
Engine Type:
Inline-4 Cylinder, DOHC, 16-valve
Displacement:
2.4 Liters (2393 cc)
Bore X Stroke:
88.0 mm x 97.0 mm
Fuel System:
Multi-point Fuel Injection (MPI)
Horsepower Ae:
Approx. 165 HP @ 6000 RPM
Torque Ae:
Approx. 162 lb-ft @ 4000 RPM
Available Transmissions:
5-Speed Manual, 4-Speed Automatic
4Wd System:
Advanced ESP (Electronic Stability Program) with 4-Mode 4x4 System (2WD, 4WD High, 4WD Low, 4WD Lock - specific availability depends on trim).
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact spec, e.g., Suzuki ATF 3317, Toyota Type T-IV might be compatible).
Manual Transmission Fluid:
API GL-4, SAE 75W-90 Gear Oil (refer to manual for exact spec).
Length:
Approx. 169.1 inches (4295 mm) for standard wheelbase models.
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 66.7 inches (1695 mm)
Wheelbase:
Approx. 100.4 inches (2550 mm) for standard wheelbase.
Curb Weight:
Approx. 3100 - 3500 lbs (1400 - 1600 kg) depending on engine and drivetrain.
NHTSA Front Impact Rating:
Good (for driver and passenger in frontal offset crash - specific ratings may vary by test year and configuration).
IIHS Frontal Offset Rating:
Good (refer to IIHS archives for specific test results for the 2005 model year).
Traction Control:
Available
Electronic Stability Control:
Available (ESP)
Airbags:
Front airbags, available side-impact airbags.
Seatbelts:
Pretensioner equipped front seatbelts.
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions. Refer to manual for exact specification.
Engine Coolant Interval:
Initial change at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years. Refer to manual for exact specification.
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles (96,000 - 160,000 km) depending on spark plug type (e.g., Iridium). Refer to manual for exact specification.
Engine Oil Specification:
API SL or SM, SAE 5W-30 viscosity grade is common (check manual for exact API rating and viscosity for specific engine).
Coolant Specification:
Suzuki Super Long Life Coolant (SLLC) or equivalent silicate-free, long-life coolant (typically pink or red).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Common Complaints:
Can include issues with catalytic converters, minor oil leaks, transmission solenoids (automatic), and interior trim rattles. Clutch wear on manual transmissions under heavy use.
Recall Information:
Recalls may apply; always check official sources like NHTSA for specific vehicle recall status.
Suzuki Heritage:
Suzuki has a long history of producing robust and often compact vehicles, known for their off-road capabilities in models like the Samurai and Vitara lineage.
Grand Vitara Generation:
This 2005 model represents the second generation (JT) of the Grand Vitara, which introduced a more unibody construction (unlike the previous generation's body-on-frame), offering a more car-like ride while retaining some SUV versatility. The JB chassis code specifically refers to the compact Grand Vitara variant.
Manufacturing Locations:
Primarily manufactured in Japan (Kosai Plant) and also assembled in other locations globally.
