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TT-R125 V E LW LWE 2005 Yamaha Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R125 Model Variants: TT-125(V), E, LW, LWE Model Year: 2005 Codes Manual Product Code Inference: Likely to correspond to Yamaha's internal service manual...
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TT-R125 V E LW LWE 2005 Yamaha Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R125
Model Variants:
TT-125(V), E, LW, LWE
Model Year:
2005
Codes
Manual Product Code Inference:
Likely to correspond to Yamaha's internal service manual coding system for this model year and variant range.
👋 Introduction
Market Position
Vehicle Segment:
Entry-level to intermediate off-road/trail motorcycle.
Target Audience:
Beginner riders, youth riders, recreational trail riders seeking a reliable and manageable off-road experience.
Competitive Analysis
Competitors:
Honda CRF100F/XR100R, Kawasaki KLX110/KLX125, Suzuki DR-Z110/DR-Z125.
Key Features
Durability:
Yamaha's reputation for robust and reliable components, designed for the rigors of off-road use.
Versatility:
Suitable for trail riding, play riding, and novice competition due to its manageable power and size.
Ease Of Use:
User-friendly design, particularly for riders transitioning from smaller displacement or automatic transmissions.
📋 Manual Details
Coverage Areas
Vehicle Systems:
Engine, fuel system, lubrication, cooling, chassis, suspension, brakes, electrical system, ignition, lighting, controls, bodywork.
Page Count
Total Pages:
610
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the 125cc engine, including top-end, bottom-end, valve timing, piston/ring inspection, cylinder hone, crankshaft balancing, and component torque specifications.
Fuel System:
Carburetor (likely Mikuni VM series) disassembly, cleaning, adjustment, jetting recommendations, fuel filter replacement, and fuel tank inspection.
Lubrication:
Oil change procedures, oil filter replacement (if applicable), oil pump inspection and testing, oil passage cleaning, and oil pressure specifications.
Cooling System:
Air-cooled engine design, heat dissipation, cylinder head fin cleaning, and any relevant heat management components.
Ignition System:
CDI ignition system, spark plug type and gap, ignition timing specifications, stator coil testing, and troubleshooting ignition faults.
Transmission:
Clutch assembly (friction plates, steel plates, springs), gearbox disassembly and reassembly, shift drum and fork inspection, gear ratio details, and transmission oil specifications.
Brakes:
Front and rear brake systems (likely drum or disc depending on LWE variant), brake pad/shoe inspection and replacement, brake fluid type, bleeding procedures, and caliper/master cylinder servicing.
Suspension:
Front telescopic forks (including oil type, level, and seal replacement), rear monoshock or twin shock absorber system, spring preload adjustment, and damping characteristics.
Electrical System:
Wiring diagrams, battery specifications, charging system (stator, regulator/rectifier), lighting circuits (headlight, taillight, indicators), horn, and starter system (if electric start variant).
Chassis And Frame:
Frame inspection for cracks or damage, steering head bearing maintenance, swingarm bearing lubrication, and wheel bearing service.
Bodywork And Trim:
Fender removal and installation, seat, fuel tank (if applicable), plastics, and any associated trim pieces.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, chain adjustment, spark plug checks, and air filter cleaning.
Troubleshooting:
Diagnostic flowcharts and common problem/solution guides for engine performance, electrical issues, starting problems, and braking irregularities.
Repair:
Step-by-step instructions for component disassembly, overhaul, reassembly, and adjustment for all major vehicle systems.
Diagnostics:
Guidance on identifying the root cause of malfunctions using visual inspection, sound analysis, and basic electrical testing (multimeter use).
Wiring Diagrams:
Comprehensive electrical schematics illustrating all circuits, components, and wire colors for easy troubleshooting.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from routine maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely includes searchable text for quick information retrieval.
Print Quality
Image Clarity:
High-resolution diagrams and illustrations, critical for accurate repair procedures.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Quality:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
124cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
9.5:1 (typical for this generation)
Performance
Horsepower:
Approx. 11-13 HP (estimated, specific figures not always published for this class)
Torque:
N/A (estimated)
Fuel System
Carburetor Type:
Mikuni VM20SS (or similar 20mm constant velocity carburetor)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil)
Oil Capacity:
Approx. 1.0 L (1.1 US qt) without filter change, 1.1 L (1.2 US qt) with filter change.
🔧 Transmission
Standard
Transmission Type:
Constant Mesh 5-speed
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive (RK or similar, 428 pitch recommended)
Features
Gear Ratios:
Typically: 1st: 2.833, 2nd: 1.750, 3rd: 1.333, 4th: 1.091, 5th: 0.917 (specific ratios can be found in the manual)
Transmission Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil)
Transmission Oil Capacity:
Approx. 0.65 L (0.69 US qt)
📐 Dimensions
Exterior
Overall Length:
Approx. 1835 mm (72.2 in)
Overall Width:
Approx. 775 mm (30.5 in)
Overall Height:
Approx. 1120 mm (44.1 in)
Seat Height:
Approx. 805 mm (31.7 in)
Wheelbase:
Approx. 1285 mm (50.6 in)
Ground Clearance:
Approx. 275 mm (10.8 in)
Weights
Wet Weight:
Approx. 96 kg (211.6 lbs) (includes all necessary operating fluids and a full tank of fuel)
Dry Weight:
Approx. 91 kg (200.6 lbs)
Fuel Capacity:
Approx. 6.7 L (1.8 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Off-road motorcycles are not typically crash-tested or rated by agencies like NHTSA or Euro NCAP).
Active Features
Braking System:
Disc front brake (on LWE) and drum rear brake (standard on V, E, LW) or disc rear brake (on LWE) offer reliable stopping power for off-road conditions.
Tire Specification:
Off-road knobby tires, typically 70/100-19 front and 90/100-16 rear, providing grip on various terrains.
Passive Features
Frame Construction:
Steel semi-double cradle frame offers a balance of rigidity and impact absorption.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle design, focused on functionality and performance, not entertainment systems).
Driver Assistance
Assistance Features:
N/A (No electronic rider aids like ABS or traction control found on this model).
🔧 Maintenance
Service Intervals
Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first. More frequent changes recommended for hard use.
Air Filter Cleaning:
Every 500 km (300 miles) or as needed based on riding conditions. Service more frequently in dusty environments.
Spark Plug Check:
Every 1000 km (600 miles).
Chain Adjustment:
Every 500 km (300 miles) or as needed. Lubricate chain every 200 km (120 miles).
Valve Clearance Check:
Every 6000 km (3700 miles) or 24 months.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to specific reservoir markings for confirmation).
Fork Oil:
Yamaha Suspension Oil (or equivalent SAE 10W fork oil). Capacity typically 380cc per fork leg.
Known Issues
Carburetor Clogging:
Common in carbureted motorcycles with infrequent use or poor fuel quality. Regular cleaning and proper storage are key.
Clutch Wear:
Friction plates can wear over time, leading to slippage. Replacement is straightforward with the manual's guidance.
Chain And Sprockets:
Wear is normal with off-road use; regular adjustment, lubrication, and timely replacement are crucial for drivetrain longevity.
📚 Vehicle History
Brand Heritage
Yamaha Offroad:
Yamaha has a long and successful history in off-road motorsports, known for developing durable and competitive motocross and trail bikes.
Model Evolution
Tt R Lineage:
The TT-R line represents Yamaha's commitment to accessible and capable off-road motorcycles, evolving from earlier TT models.
2005 Updates:
The 2005 model year typically saw minor refinements, with the LWE (Electric Start) variant being a notable addition for enhanced rider convenience.
Production
Manufacturing Origin:
Japan (typical for Yamaha motorcycles of this era).
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha TT-R series is generally well-regarded for its reliability, durability, and ease of maintenance, making it a popular choice for its intended market.
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