Model:
Super Duty F-250, F-350, F-450, F-550
Generation:
Third Generation (2008-2010 refresh) / Transitional
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Platform:
P2X (Ford F-Series Super Duty)
Target Audience:
DIY mechanics, professional technicians, fleet maintenance
Value Proposition:
Cost-effective alternative to dealership service; empowers owners to perform maintenance and repairs themselves.
Features:
Detailed step-by-step instructions, numerous illustrations, diagrams, torque specifications, troubleshooting guidance.
Manual Purpose:
To provide comprehensive information for the diagnosis, repair, maintenance, and servicing of Ford Super Duty trucks within the specified model years.
Engine Systems:
General Information, Engine Mechanical, Cooling System, Fuel Charging System, Engine Control, Engine Accessory Drive, Starting System, Glow Plug System, Emission Control, Intake Air System, Evaporative Emission, Electronic Engine Control, Fuel System, Fuel Tank & Lines, Injection System, Turbocharger System, Acceleration & Speed Control, Exhaust System
Powertrain Systems:
Automatic Transmission, Turbocharger System
Chassis Systems:
Suspension System, Wheel Alignment, Tires & Wheels, Driveline System, Driveshaft System, Axle & Differentials, Brake System, Parking Brake System, Power Brake Actuation, Anti-Lock Brake System, Auxiliary Brake System, Steering System, Power Steering, Steering Linkage, Steering Column & Switch
Electrical Systems:
Instrumentation System, Warning System, Battery System, Charging System, Audio System, Lighting System, Electrical Distribution, Electronic Feature Group
Body And Accessories:
Climate Control System, Body and Accessories, Restraint System, Instrument Panel, Interior & Exterior, Frame & Mounting
Fuel System Detail:
Includes detailed coverage of fuel pumps, injectors, fuel filters, fuel lines, and evaporative emission control systems.
Climate Control Detail:
Comprehensive information on HVAC system components, refrigerant handling, diagnostics, and repair for both manual and automatic climate control.
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing
Repair:
Step-by-step repair procedures for all major systems, Component removal and installation, Engine rebuilds, Transmission overhaul, Brake system repairs, Suspension and steering overhauls, Electrical component replacement
Technical Data:
Specifications, Torque values, Wiring diagrams, Vacuum diagrams, Special tool recommendations, Exploded views
Wiring Diagrams:
Extensive electrical wiring diagrams for all major systems, including lighting, powertrain control, HVAC, and accessories.
Troubleshooting Guides:
Systematic troubleshooting flowcharts and symptom-based diagnostic procedures to identify and resolve issues.
Depth:
Comprehensive (covering basic maintenance to complete engine and drivetrain rebuilds)
Torque Specifications:
Precise torque values for all critical fasteners across engine, chassis, and body components.
Searchability:
Likely text-searchable within Adobe Acrobat Reader
Printability:
Printable (individual pages or full manual)
Binding:
N/A (Digital Product)
Paper Type:
N/A (Digital Product)
Viewer:
Adobe Acrobat Reader (Free Download)
Extraction:
WinZip or WinRAR (Free Download)
Operating Systems:
All Windows Versions, All Mac Versions
Illustrations Diagrams:
Features detailed illustrations, exploded views, and schematic diagrams crucial for understanding complex systems and procedures.
Engine 1:
5.4L Triton V8 (8-Cylinder, 90° V, Petrol, Naturally Aspirated)
Engine 2:
6.0L Power Stroke V8 (8-Cylinder, 90° V, Diesel, Turbo Intercooled)
Engine 3:
6.4L Power Stroke V8 (8-Cylinder, 90° V, Diesel, Twin-Turbo Intercooled)
Engine 4:
6.7L Power Stroke V8 (8-Cylinder, 90° V, Diesel, Turbo Intercooled) - Primarily late 2010/2011 models
Performance Notes:
Manual provides detailed specifications for horsepower, torque, and engine operating parameters for each engine variant.
Fuel Delivery Petrol:
Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI)
Fuel Delivery Diesel:
High-Pressure Common Rail (HPCR) injection system (for 6.0L and 6.4L Power Stroke), Turbocharged Direct Injection (for 6.7L Power Stroke)
Emission Controls:
EGR (Exhaust Gas Recirculation), Catalytic Converters, Diesel Particulate Filter (DPF) for later diesel models, On-Board Diagnostics (OBD-II)
Transmission Options Notes:
Manual covers various automatic transmissions specific to the Super Duty line for this era. Specific transmission models covered would be detailed within.
Manual Transmission Availability:
While automatics were dominant, manual transmissions may have been available on certain configurations and are likely covered if present.
Transmission Features:
Information on torque converter operation, transmission control modules (TCM), shift solenoids, and diagnostic procedures for automatic transmissions.
Body Styles:
Regular Cab, SuperCab (Extended Cab), Crew Cab
Wheelbases:
Multiple wheelbases available depending on chassis configuration (e.g., pickup truck, chassis cab) and GVWR.
Gvwr Ranges:
Ranges from F-250 (e.g., 8,500 lbs to 10,000 lbs GVWR) up to F-550 (e.g., 17,500 lbs to 19,500 lbs GVWR).
Curb Weight Notes:
Varies significantly by configuration, engine, and driveline. Manual will provide specific figures.
Crash Test Notes:
NHTSA and IIHS ratings for this generation would be referenced in general information if applicable, but specific repair procedures are the focus.
Active Safety:
ABS (Anti-lock Braking System), potentially Trailer Sway Control (TSC) on later models.
Passive Safety:
Airbags (driver, passenger, side-impact airbags depending on trim), Seat belts, LATCH child seat anchors.
Restraint Coverage:
Detailed procedures for airbag system diagnosis, replacement, and seat belt inspection/replacement.
Oil Change Interval:
Typically 5,000-7,500 miles or 6 months for petrol, and 5,000-10,000 miles for diesel, depending on usage and oil type. Manual will specify based on driving conditions.
Transmission Fluid Change:
Recommended every 30,000-100,000 miles for automatic transmissions, depending on type and operating conditions. Manual provides precise intervals.
Engine Oil Petrol Spec:
e.g., SAE 5W-20 or 5W-30, API SN/SN Plus rated. Manual will specify exact grade and capacity for each engine.
Engine Oil Diesel Spec:
e.g., SAE 15W-40 CJ-4 rated diesel engine oil. Manual will specify exact grade and capacity.
Coolant Spec:
Ford Premium Gold Coolant (or equivalent meeting specification WSS-M97B51-A1 for the 6.0L/6.4L, WSS-M97B44-D for 5.4L). Manual will detail capacity and type.
Transmission Fluid Spec:
e.g., MERCON LV for automatic transmissions. Manual will list specific fluid type and capacity.
Common Issues 6.0L Powerstroke:
Common issues can include EGR cooler failures, oil cooler failures, head gasket issues, and FICM (Fuel Injection Control Module) problems. Manual provides diagnostic and repair procedures for these.
Common Issues 6.4L Powerstroke:
Potential issues with DPF regeneration, turbocharger failures, and EGR system problems. Manual covers related diagnostics and repairs.
Common Issues 5.4L Triton:
Can include spark plug ejection (if not properly serviced), variable camshaft timing (VCT) issues, and cam phaser problems. Manual offers solutions.
