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Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: Chevrolet Model: HHR Nickname: Chevy HHR Generation Generation Designation: First Generation Codes Platform Code: GM Delta Platform 👋 Introduction Market Position Vehicle Segment: Compact Crossover...
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Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
HHR
Nickname:
Chevy HHR
Generation
Generation Designation:
First Generation
Codes
Platform Code:
GM Delta Platform
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV / Retro-styled Compact Car
Competitive Analysis
Key Competitors:
Dodge Caliber, Ford Focus, Honda Fit, Toyota Matrix
Key Features
Design Inspiration:
Retro styling reminiscent of the Chevrolet HHR panel trucks of the 1940s and 1950s.
Utility:
Versatile interior with ample cargo space, available in passenger and panel configurations.
Target Audience:
Appeals to buyers seeking distinctive styling, practicality, and fuel efficiency.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Page Count
Estimated Page Count:
Extensive (exact number not specified, but stated as 'complete')
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine:
All engine variants, including diagnostics, repair, overhaul, and component replacement.
Transmission:
Both manual and automatic transmission systems, including operation, diagnosis, repair, and fluid service.
Drivetrain:
Front-wheel drive systems, including CV joints, drive axles, and related components.
Suspension:
Front and rear suspension systems, including shock absorbers, struts, control arms, bushings, and alignment procedures.
Brakes:
Hydraulic brake system, ABS, EBD, brake pads, rotors, calipers, lines, master cylinder, and bleeding procedures.
Steering:
Power steering system, steering column, rack and pinion assembly, and related components.
Electrical:
Complete electrical system, including battery, charging system, starter, ignition, lighting, power accessories, and wiring diagrams.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant service, blower motor, evaporator, condenser, and controls.
Body:
Exterior and interior body panels, doors, latches, hinges, glass, trim, and structural components.
Restraints:
Airbag system, seat belts, and related safety restraint components.
Infotainment:
Audio system, navigation (if equipped), and other infotainment components.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, inspections, and lubrication.
Troubleshooting:
Diagnostic procedures for identifying common and uncommon faults, error code interpretations, and symptom-based troubleshooting.
Repair:
Step-by-step instructions for repairing all major systems and components.
Overhaul:
Complete engine and transmission rebuild procedures.
Installation:
Procedures for installing new or replacement parts and accessories.
Disassembly:
Detailed instructions for safely disassembling components for repair or inspection.
Reassembly:
Detailed instructions for reassembling components with correct torque specifications.
Diagnostics:
On-board diagnostics (OBD-II) system usage, data interpretation, and diagnostic trouble codes (DTCs).
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High quality, designed for clarity and ease of printing.
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper:
Not applicable (digital format)
Compatibility
Software Requirements:
Adobe Reader (or compatible PDF viewer)
Device Compatibility:
All PC & MAC Computers, Tablets, Mobile Phones
Delivery
Delivery Method:
Instant Email Delivery
⚙️ Engine Specifications
Primary Engine
Engine Code 2 0L:
2.0L Ecotec LE5 I4
Displacement 2 0L:
1998 cc (122 cu in)
Horsepower 2 0L:
149 hp @ 6200 rpm
Torque 2 0L:
152 lb-ft @ 3200 rpm
Performance
Engine Code 2 4L:
2.4L Ecotec LE8 I4 (SS Model)
Displacement 2 4L:
2384 cc (145 cu in)
Horsepower 2 4L:
170 hp @ 6200 rpm (Standard), 175 hp @ 6200 rpm (SS)
Torque 2 4L:
162 lb-ft @ 4400 rpm (Standard), 165 lb-ft @ 4800 rpm (SS)
Fuel System
Fuel Delivery:
Sequential Port Fuel Injection (SFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (minimum for 2.0L and 2.4L non-SS), 91 Octane (recommended for SS model)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission (4T45-E)
Features
Transmission Features:
Traction Control System (TCS), Electronic Stability Control (ESC) available on automatic models.
📐 Dimensions
Exterior
Length:
171.3 inches (4351 mm)
Width:
69.1 inches (1755 mm)
Height:
63.7 inches (1618 mm)
Wheelbase:
104.3 inches (2649 mm)
Cargo
Cargo Volume Behind Rear Seat:
25.9 cu ft (733 L)
Cargo Volume With Rear Seat Folded:
62.7 cu ft (1775 L)
Weights
Curb Weight Est:
2950 - 3150 lbs (1338 - 1429 kg), varies by configuration
Towing Capacity:
Not Recommended (typically none specified for this model)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (for models 2006-2008)
NHTSA Front Impact Passenger:
5 Stars (for models 2006-2008)
NHTSA Side Impact Front Seat Passenger:
5 Stars (for models 2006-2008)
NHTSA Side Impact Rear Seat Passenger:
5 Stars (for models 2006-2008)
IIHS Front Offset Crash Rating:
Good (for models equipped with side airbags)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), available Electronic Stability Control (ESC).
Passive Features
Passive Safety Features:
Front airbags, available side-impact airbags, available head curtain airbags, front seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
AM/FM/CD/MP3 player, available auxiliary input, available premium audio system.
Driver Assistance
Driver Assistance:
Cruise control, available steering wheel mounted audio controls.
Connectivity
Connectivity Options:
Available Bluetooth for hands-free calling on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or synthetic oil).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plugs:
Replace every 100,000 miles (160,000 km) with ACDelco Iridium spark plugs (PN 41-101).
Fluid Specifications
Engine Oil Type 2 0L:
SAE 5W-30 Synthetic Blend or Synthetic (GM specification GMDL B-0400)
Engine Oil Type 2 4L:
SAE 5W-30 Synthetic Blend or Synthetic (GM specification GMDL B-0400)
Engine Oil Capacity 2 0L:
4.2 US quarts (4.0 L)
Engine Oil Capacity 2 4L:
4.2 US quarts (4.0 L)
Transmission Fluid Automatic:
Dexron VI Automatic Transmission Fluid (ATF)
Coolant:
GM P/N 12346290 (Orange) or equivalent, a 50/50 mix of Dex-Cool coolant and distilled water.
Known Issues
Common Issues List:
Catalytic converter failure, ignition coil failure, dashboard cracking/warping, power steering pump issues, door handle/latch problems.
📚 Vehicle History
Brand Heritage
Brand Heritage Connection:
Part of Chevrolet's long history of practical and distinctive vehicles.
Model Evolution
Platform Sharing:
Based on the GM Delta platform, shared with the Chevrolet Cobalt and Pontiac G5.
Production Start Year:
2005 (for the 2006 model year)
Production
Manufacturing Location:
Lordstown Assembly, Ohio, USA
Production End Year:
2010 (for the 2011 model year)
🏆 Awards & Recognition
Recognitions
Recognition Example 1:
Often cited for its unique styling and practicality in its class.
Recognition Example 2:
Consumer Guide Recommended Vehicle (in certain years/configurations).
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