BMW 3 335i 335xi 2006 2007 2008 2009 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible) Generation Generation Name: E90 Generation Generation Years: 2006-2013 Codes Model Designations:...

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UGS: 417979

Mots clés: 2006 2007 2008 2009 2010 3 335i 335xi BMW Car Cars Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Chassis Code:

E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible)

Generation

Generation Name:

E90 Generation

Generation Years:

2006-2013

Codes

Model Designations:

335i, 335xi

👋 Introduction

Market Position

Segment:

Sport Sedan/Coupe/Convertible, Premium Mid-Size

Target Audience:

Enthusiast drivers seeking performance, luxury, and advanced technology.

Competitive Analysis

Key Rivals:

Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37

Key Features

Engine Technology:

Twin-turbocharged inline-six engine (N54/N55), Direct Injection, Valvetronic, VANOS

Driving Dynamics:

Rear-biased weight distribution, sophisticated suspension tuning, optional xDrive AWD.

Interior Quality:

Premium materials, driver-focused cockpit, advanced iDrive infotainment system.

📋 Manual Details

Coverage Areas

Covered Model Years:

2006, 2007, 2008, 2009, 2010

Covered Body Styles:

Sedan (E90), Wagon (E91), Coupe (E92), Convertible (E93)

Covered Drivetrains:

Rear-Wheel Drive (RWD), xDrive All-Wheel Drive (AWD)

Page Count

Total Pages:

Manual Type

Manual Classification:

Workshop Service Manual / Repair Manual

Language

Primary Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, component testing, timing, seals, gaskets, lubrication system

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, DME (Digital Motor Electronics)

Transmission:

Manual (Getrag GS6-37BZ, GS6-17BG) and Automatic (ZF 6HP19, 6HP26, 6HP28) RWD/xDrive variants, fluid service, rebuild procedures

Drivetrain:

Driveshafts, differentials (rear and front for xDrive), CV joints, transfer case (xDrive)

Suspension:

Front and rear suspension components, struts, shocks, control arms, sway bars, bushings, alignment specifications

Brakes:

Hydraulic system, ABS, DSC (Dynamic Stability Control), EBD, brake pad/rotor replacement, caliper service, bleeding procedures, parking brake

Steering:

Power steering system (hydraulic), steering rack, tie rods, steering column, alignment

Electrical System:

Battery, charging system, starter, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams

Body And Chassis:

Body panels, doors, hood, trunk, interior trim, chassis components, welding, structural repair (limited in typical PDF manuals)

Climate Control:

HVAC system, refrigerant handling, blower motor, evaporator, heater core, climate control unit

Comfort And Convenience:

Power windows, power locks, mirrors, seats, sunroof, keyless entry, central locking

Safety Systems:

Airbags (SRS), seat belts, pre-tensioners, related sensors and control modules

Infotainment And Navigation:

Radio, CD player, iDrive system (CCC or CIC depending on year), display, speakers, antenna (basic troubleshooting and component identification)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics, common failure analysis

Repair And Rebuild:

Component removal and installation, internal engine/transmission repair (where applicable), brake caliper overhaul, suspension component replacement

Diagnostics:

Use of diagnostic tools (e.g., ISTA/D, DIS), reading live data, actuator tests, component coding

Replacements:

Replacement of all major and minor components, sensors, actuators, modules, and accessories

Adjustments:

Wheel alignment, belt tensioning, idle speed adjustments (where applicable)

Technical Depth

Depth Of Coverage:

Comprehensive from basic fluid services to in-depth engine and transmission overhauls, including electrical system diagnostics.

Diagnostic Tools:

Mentions procedures requiring BMW proprietary diagnostic equipment (ISTA/D, ISTA/P) for certain electronic modules and coding.

Wiring Diagrams:

Detailed electrical wiring diagrams for all systems, crucial for electrical troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Typically yes, for electronically generated PDF manuals.

Print Quality

Image Resolution:

High resolution, suitable for printing diagrams and illustrations.

Binding Type

Digital Format:

N/A (Digital PDF)

Paper Type

Digital Format:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N54B30

Engine Type:

3.0L Twin-Turbocharged Inline-6 (N54)

Cylinder Block Material:

Aluminum

Cylinder Head Material:

Aluminum

Bore X Stroke:

82.0 mm x 94.6 mm

Compression Ratio:

10.2:1

Performance

Horsepower 335I:

300 hp @ 5800 rpm

Torque 335I:

300 lb-ft @ 1300-5000 rpm

Horsepower 335Xi:

300 hp @ 5800 rpm

Torque 335Xi:

300 lb-ft @ 1300-5000 rpm

Fuel System

Fuel Delivery:

High-pressure direct injection (piezo injectors), Twin-turbochargers

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Emissions Control:

Catalytic converters, Oxygen sensors, Secondary air injection system (early models)

🔧 Transmission

Standard

Transmission Type 335I:

6-speed Manual (Getrag GS6-37BZ)

Transmission Type 335Xi:

6-speed Manual (Getrag GS6-17BG with xDrive interface)

Optional

Transmission Type 335I:

6-speed Automatic (ZF 6HP19, later 6HP26 with Steptronic)

Transmission Type 335Xi:

6-speed Automatic (ZF 6HP26 with xDrive interface)

Features

Automatic Transmission Features:

Steptronic manual shifting mode, adaptive shift logic.

Manual Transmission Features:

Close-ratio gearing, dual-mass flywheel.

Fluid Specifications

Manual Transmission Fluid:

BMW MTF LT-2 (or equivalent API GL-4/GL-5 specification)

Automatic Transmission Fluid:

ZF Lifeguardfluid 6 (or equivalent ATF specifications like Mercon SP, Dexron VI)

📐 Dimensions

Exterior

Length E90:

180.6 inches

Width E90:

70.2 inches

Height E90:

56.7 inches

Wheelbase E90:

108.7 inches

Length E92:

181.8 inches

Width E92:

70.2 inches

Height E92:

55.7 inches

Wheelbase E92:

108.7 inches

Cargo

Trunk Capacity E90:

15.0 cu ft

Weights

Curb Weight 335I Manual:

~3605 lbs

Curb Weight 335Xi Manual:

~3748 lbs

Wheel Bolt Pattern:

5x120mm

Center Bore:

72.6 mm

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating E90:

5-Star

IIHS Front Offset Crash Test Rating E90:

Active Features

Standard Active Safety:

ABS, DSC (Dynamic Stability Control), Traction Control, EBD (Electronic Brake-force Distribution), Brake Assist

Optional Active Safety:

Active Steering (on some models)

Passive Features

Standard Passive Safety:

Front airbags, front side-impact airbags, front and rear head protection system (air curtains), front seatbelt pretensioners

💡 Technology Features

Infotainment

Infotainment System:

iDrive system (CCC or CIC), featuring a central LCD display, rotary controller, and various audio/communication functions.

Navigation System:

Optional Professional Navigation System with map updates (DVD or HDD based).

Driver Assistance

Stability Control:

Advanced Dynamic Stability Control (DSC) integrating ABS, Traction Control, and Cornering Brake Control.

Parking Assistance:

Optional Park Distance Control (PDC) sensors (front and rear).

Connectivity

Bluetooth Connectivity:

Optional Bluetooth hands-free interface for phone calls.

Usb Aux Input:

Optional USB/Auxiliary input for audio devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable Oil Service Interval (Condition Based Service - CBS), typically every 10,000-15,000 miles or 12-24 months, whichever comes first.

Engine Air Filter:

Every 30,000 - 60,000 miles or as indicated by CBS.

Cabin Air Filter:

Every 15,000 - 30,000 miles or as indicated by CBS.

Spark Plugs:

Typically every 60,000 miles for N54/N55 engines.

Brake Fluid:

Every 2 years, regardless of mileage.

Coolant:

Initial fill is long-life; replacement typically every 4-5 years or 100,000 miles.

Fluid Specifications

Engine Oil Specification:

BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 5W-40.

Coolant Specification:

BMW Blue Antifreeze/Coolant (G48 or equivalent)

Power Steering Fluid:

Pentosin CHF 11S or equivalent (specific to hydraulic systems).

Known Issues

Turbocharger Failures:

Early N54 models (pre-2009) prone to turbo wastegate rattle and premature failure due to design. High-pressure fuel pump (HPFP) failures are also common in early N54s, leading to misfires and stalling.

Ignition Coils And Spark Plugs:

Can fail prematurely, causing rough running and misfires.

Oil Gaskets And Seals:

Valve cover gasket, oil pan gasket, and oil filter housing gasket are known to leak over time.

Water Pump And Thermostat:

Electric water pump failures can cause overheating. Thermostat failures can lead to temperature regulation issues.

Vacuum Lines And Boost Leaks:

Cracked or disconnected vacuum lines can affect boost pressure and engine performance.

Power Steering Pump:

Can develop leaks or fail, leading to loss of power steering assist.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

Renowned for performance ('The Ultimate Driving Machine'), engineering excellence, and luxury.

Model Evolution

E90 Introduction:

Introduced in 2006 as the successor to the E46 generation, marking a significant technological advancement.

N54 Engine Introduction:

The N54 twin-turbocharged engine was a performance benchmark for the segment upon its release.

Mid-Cycle Refresh:

LCI (Life Cycle Impulse) updates occurred during this generation, with minor cosmetic and technological changes.

Production

Manufacturing Locations:

Mainly Dingolfing and Regensburg, Germany; also Spartanburg, USA (for certain models/years).

🏆 Awards & Recognition

Recognitions

Ward'S 10 Best Engines:

The N54 engine was frequently recognized on Ward's 10 Best Engines list during its production.

Car And Driver 10Best:

The BMW 3 Series (E90 generation) was a multiple recipient of Car and Driver's 10Best awards, highlighting its performance and value.