BMW 550i Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010

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🏷️ Basic Information Identification Make: BMW Model: 550i Model Code: E60 Chassis Type: Sedan Generation Generation Code: E60 Production Years: 2004-2010 (for E60 generation) Codes Covered Model Years: 2006, 2007,...

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Taper: Car

Distributeur:

UGS: 576384

Mots clés: 2006 2007 2008 2009 2010 550i BMW Car Cars Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

Chassis Type:

Sedan

Generation

Generation Code:

Production Years:

2004-2010 (for E60 generation)

Codes

Covered Model Years:

2006, 2007, 2008, 2009, 2010

👋 Introduction

Market Position

Vehicle Class:

Executive Mid-size Luxury Sedan

Target Audience:

Affluent individuals seeking performance, luxury, and advanced technology in a sedan.

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF.

Bmw Advantage:

Emphasis on 'The Ultimate Driving Machine,' known for dynamic handling, powerful engines, and sophisticated technology.

Key Features

Powertrain:

Potent V8 engine, sophisticated automatic transmission, rear-wheel drive or optional xDrive all-wheel drive.

Technology:

Advanced iDrive infotainment system, active safety features, adaptive headlights, premium audio.

Luxury Appointments:

High-quality interior materials, comfortable seating, spacious cabin, refined ride.

📋 Manual Details

Coverage Areas

Primary Regions Covered:

North America, Europe (likely applicable globally with regional variations noted)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, disassembly, assembly, inspection, timing, diagnostics for V8 engine.

Engine Management:

Fuel injection system, ignition system, emissions control, ECU diagnostics, sensor testing.

Transmission Automatic:

Repair, overhaul, fluid service, solenoids, torque converter, electronic control.

Drivetrain:

Driveshafts, differentials, axle shafts, wheel bearings, universal joints.

Suspension:

Front and rear suspension components, shock absorbers, struts, control arms, bushings, alignment.

Steering:

Power steering system, steering rack, tie rods, steering column, electronic power steering (EPS) diagnostics.

Brakes:

Hydraulic system, ABS, DSC, brake pads, rotors, calipers, fluid flush and bleed, parking brake.

Electrical System:

Battery, charging system, starter, lighting, wiring diagrams, fuses, relays.

Comfort Systems:

HVAC system, climate control, power windows, seats, mirrors, sunroof.

Body And Chassis:

Body panels, doors, hood, trunk, interior trim, structural components.

Infotainment And Electronics:

iDrive system, navigation, audio, dashboard electronics, sensors, modules (e.g., DME, EGS, DSC).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug changes, coolant flushes, brake fluid changes.

Diagnostic Troubleshooting:

Step-by-step guides for diagnosing common and complex issues using fault codes and live data.

Component Replacement:

Detailed instructions for removing and installing major components (e.g., alternator, water pump, starter).

Engine Rebuild:

Torque specifications for all internal engine components, bearing clearances, piston ring installation, valve adjustments.

Transmission Overhaul:

Disassembly and reassembly procedures, clutch pack identification, seal replacement.

Suspension And Steering Repair:

Ball joint replacement, control arm bushings, power steering pump replacement, alignment procedures.

Brake System Service:

Brake pad and rotor replacement, caliper service, bleeding procedures for ABS/DSC equipped vehicles.

Electrical Component Testing:

Testing of sensors, actuators, and modules using multimeters and diagnostic scanners.

Body And Interior Repair:

Door panel removal, seat removal, trim piece replacement, panel alignment.

Diagnostic Tools And Techniques:

Information on using BMW-specific diagnostic software (e.g., ISTA/D, INPA) and generic OBD-II scanners.

Technical Depth

Depth Of Coverage:

Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds.

Diagnostic Capabilities:

Detailed diagnostic flowcharts, wiring diagrams, component location guides, and troubleshooting tips.

Torque Specifications:

Extensive list of torque values for all fasteners and critical components.

Clearances And Tolerances:

Specific engineering clearances for engine components (e.g., bearing clearances, piston-to-wall clearances).

Wiring Diagrams:

Detailed and specific wiring schematics for all vehicle systems, often color-coded.

Component Identification:

Illustrations and descriptions to identify various parts and components.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for quick information retrieval.

Print Quality

Resolution:

High resolution for clear viewing of diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N62B48

Engine Type:

Naturally Aspirated V8

Displacement:

4.8 Liters (4799 cc)

Performance

Horsepower:

360 hp @ 6300 rpm

Torque:

360 lb-ft @ 3400 rpm

Bore X Stroke:

93 mm x 88.3 mm

Compression Ratio:

10.5:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (SMPI).

Recommended Fuel:

Premium Unleaded Gasoline (91 octane or higher)

Engine Management

Engine Control Unit:

Bosch Motronic or Siemens DME

Variable Valve Lift:

Valvetronic (Variable Valve Lift Control) and VANOS (Variable Valve Timing).

🔧 Transmission

Standard

Transmission Type:

6-speed Steptronic Automatic Transmission

Optional

All Wheel Drive:

Optional xDrive All-Wheel Drive System

Features

Transmission Control:

Electronic control with manual shift mode (Steptronic).

Fluid Specifications

Transmission Fluid Type:

BMW LT-3 (or equivalent, consult specific OEM service information for exact part number)

📐 Dimensions

Exterior

Length:

191.8 inches (4872 mm)

Width:

72.7 inches (1847 mm)

Height:

58.0 inches (1473 mm)

Wheelbase:

116.4 inches (2957 mm)

Front Track:

61.6 inches (1565 mm)

Rear Track:

61.9 inches (1572 mm)

Weights

Curb Weight Rwd:

Approx. 3900 lbs (1769 kg)

Curb Weight AWD:

Approx. 4050 lbs (1837 kg)

Cargo

Trunk Volume:

14.0 cubic feet (396 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-Star

NHTSA Front Impact Passenger:

5-Star

IIHS Frontal Offset:

IIHS Side Impact:

Active Features

Stability Control:

Dynamic Stability Control (DSC)

Traction Control:

Automatic Stability Control and Traction (ASC+T)

Antilock Brakes:

Anti-lock Braking System (ABS)

Headlights:

Adaptive Xenon Headlights

Passive Features

Airbags:

Front airbags, side-impact airbags, head protection system (curtain airbags).

Seatbelts:

Pretensioning seat belts with force limiters.

💡 Technology Features

Infotainment

Infotainment System:

BMW iDrive system (CCC or CIC generation depending on specific production date).

Navigation:

Optional Professional Navigation System.

Audio System:

Standard Hi-Fi audio, optional Logic7 premium sound system.

Driver Assistance

Parking Assistance:

Optional Park Distance Control (PDC) with front and rear sensors, rearview camera.

Adaptive Cruise Control:

Optional Adaptive Cruise Control (ACC).

Head Up Display:

Optional Head-Up Display (HUD).

Connectivity

Bluetooth:

Optional Bluetooth hands-free system with USB audio interface.

Auxiliary Input:

Standard auxiliary audio input.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Condition-based service (CBS) system typically recommends every 10,000-15,000 miles or annually.

Air Filter Replacement:

Inspect every 30,000 miles, replace as needed or every 60,000 miles.

Spark Plug Replacement:

Typically around 60,000 miles for iridium spark plugs.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Type:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 0W-30.

Engine Oil Capacity:

Approx. 8.5 Liters (8.9 US Quarts)

Coolant Type:

BMW Blue Antifreeze (G48, Ethylene Glycol based) mixed with distilled water.

Power Steering Fluid:

Pentosin CHF 11S or equivalent.

Known Issues

Oil Pan Gasket Leaks:

Common on the N62 V8 due to age and material degradation, requiring engine removal or subframe drop for replacement.

Coolant Leaks:

Failure of plastic coolant expansion tank, hoses, and water pump seals.

Valve Cover Gasket Leaks:

Another common source of oil leaks, often related to aging rubber seals.

Ignition Coils And Spark Plugs:

Can lead to misfires and rough running, replacement is a routine maintenance item.

ABS/Dsc Sensor Failures:

Wheel speed sensors can fail, triggering warning lights and affecting traction and braking systems.

HVAC Blower Motor Resistor:

Can fail, causing the blower to only work at certain speeds or not at all.

📚 Vehicle History

Brand Heritage

Brand Legacy:

BMW, Bayerische Motoren Werke AG, renowned for performance-oriented luxury vehicles and motorsport success.

Model Evolution

E60 Generation Introduction:

The E60 generation introduced a significant design shift and advanced technology compared to its E39 predecessor.

550I Positioning:

The 550i served as the flagship gasoline-powered model in the E60 lineup, offering the most potent V8 engine available.

Production

Manufacturing Locations:

Primarily Dingolfing, Germany.

🏆 Awards & Recognition

Recognitions

Model Year Awards:

While specific awards for the 2006-2010 550i are not universally documented, the E60 generation was generally well-received for its driving dynamics and technology.

Ratings

Jd Power Initial Quality:

Typically ranked competitively within its segment for initial quality, though long-term reliability can vary.

Certifications

Manufacturer Quality Standards:

Meets stringent BMW internal quality and engineering standards.