Target Audience:
Families, commuters, individuals seeking a balance of comfort, style, and practicality.
Key Competitors:
Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Mazda6.
Design Philosophy:
Sporty and stylish European-inspired design, offering a distinct alternative to more conventional American sedans of the era.
Platform Sharing:
Shared platform with Mazda6 and Volvo S40/V50, contributing to a more engaging driving dynamic.
Powertrain Options:
Efficient 4-cylinder and powerful V6 engine choices catering to different driver needs.
Engine Coverage:
2.3L Duratec I4, 3.0L Duratec V6
Transmission Coverage:
5-Speed Manual, 6-Speed Automatic (AX4N/AX4N-e)
Drivetrain Coverage:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Estimated Pages:
Large (typically 1500-3000+ pages for full workshop manuals)
Type:
Workshop Service Repair Manual (Factory Equivalent)
Format:
Digital Download (PDF, ZIP/RAR potentially)
Powertrain:
Engine mechanicals (including disassembly, assembly, timing, cooling, lubrication), fuel system, exhaust system, ignition system, emissions control.
Transmission Drivetrain:
Manual and automatic transmission repair, clutch, driveshafts, differentials (front and rear if applicable for AWD), axles.
Chassis Suspension Steering:
Front and rear suspension components, shock absorbers, springs, steering system components, power steering, wheel alignment specifications.
Brakes:
Brake system components (pads, rotors, calipers, master cylinder, lines), parking brake, ABS system.
Electrical Electronics:
Battery, charging system, starting system, lighting, instrument cluster, body control modules, power windows, locks, mirrors, audio system, diagnostic trouble codes (DTCs).
Body Interior:
Body panel removal/installation, interior trim, seats, HVAC system, airbags, body structure.
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, belt replacement.
Diagnostics Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues, diagnostic trouble code interpretation, symptom-based diagnostics.
Repair Rebuild:
Step-by-step instructions for component removal, installation, disassembly, and reassembly of major and minor vehicle systems.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.
Depth:
Comprehensive, covering basic to advanced repairs, diagnostics, and specifications. Suitable for professional technicians and advanced DIYers.
File Type:
PDF (Portable Document Format)
Accessibility:
Viewable on PC, Mac, iPad, and other devices with PDF reader. Printable.
Searchability:
Likely text-searchable PDF for quick information retrieval.
Printability:
High-quality printable pages, allowing for hard copy creation.
Binding:
N/A (Digital Download - no physical binding)
Paper:
N/A (Digital Download - no physical paper)
Engine 1:
2.3L Duratec DOHC 16-valve I4
Engine 1 Hp:
160 hp @ 6200 rpm
Engine 1 Torque:
171 lb-ft @ 4250 rpm
Engine 2:
3.0L Duratec 30 V6 DOHC 24-valve
Engine 2 Hp:
203 hp @ 6300 rpm (2006-2007), 210 hp @ 6250 rpm (2008-2009)
Engine 2 Torque:
199 lb-ft @ 4500 rpm (2006-2007), 202 lb-ft @ 4000 rpm (2008-2009)
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
NHTSA Front Impact Driver:
Good (2006-2007) / Five Stars (2008-2009)
NHTSA Front Impact Passenger:
Good (2006-2007) / Five Stars (2008-2009)
NHTSA Side Impact Front Seat:
Good (2006-2007) / Five Stars (2008-2009)
NHTSA Side Impact Rear Seat:
Good (2006-2007) / Five Stars (2008-2009)
IIHS Front Offset Score:
Good (for models tested)
IIHS Side Impact Score:
Good (for models tested)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS) and Electronic Stability Control (ESC) on some models/trims.
Airbags:
Front airbags, front side airbags, available full-length side curtain airbags.
Audio System:
Standard AM/FM stereo with CD player. Optional premium sound systems, SiriusXM satellite radio.
Navigation:
Optional factory navigation system available on higher trims.
Cruise Control:
Standard cruise control.
Keyless Entry:
Standard keyless entry, optional intelligent access with push-button start on later models.
Bluetooth:
Optional Bluetooth connectivity (SYNC system) introduced in later years of this generation.
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (depending on oil type and driving conditions).
Engine Coolant Flush:
Every 100,000 miles or 10 years (initial fill), then every 50,000 miles or 5 years.
Spark Plug Replacement I4:
Approx. 100,000 miles (iridium plugs).
Spark Plug Replacement V6:
Approx. 100,000 miles (iridium plugs).
Engine Oil I4:
SAE 5W-20, API SN or newer certified, ILSAC GF-5 or newer (check owner's manual for specific Ford specification - WSS-M2C945-A or similar).
Engine Oil V6:
SAE 5W-20, API SN or newer certified, ILSAC GF-5 or newer (check owner's manual for specific Ford specification - WSS-M2C945-A or similar).
Transmission Fluid Auto:
MERCON V (for AX4N/AX4N-e). Consult manual for specific type.
Transmission Fluid Manual:
Refer to manual for specific GL-4 or GL-5 gear oil recommendation for MTX-75.
Coolant:
Ford PremiumEngine Coolant (Yellow) or equivalent meeting Ford specification WSS-M97B44-D.
Common Issues Engine I4:
Potential oil leaks from valve cover gasket or oil pan; occasional issues with throttle body or mass airflow sensor.
Common Issues Engine V6:
Risk of intake manifold runner control (IMRC) issues leading to rough idle or performance problems; potential for rear main seal leaks.
Common Issues Transmission:
Occasional transmission shudder or hard shifting in automatics; clutch wear in manuals.
Common Issues Suspension Steering:
Front suspension components like ball joints and sway bar links can wear over time, leading to clunks or rattles; power steering pump noise.
Common Issues Electrical:
Window regulator failures, HVAC blower motor issues, occasional PCM/ECU glitches.
Ford History:
Ford Motor Company, established in 1903, a leading global automotive manufacturer with a long history of innovation and popular vehicles.
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Mondeo in North America and was based on Ford's global CD3 platform.
Facelift:
Received a minor facelift for the 2009 model year, featuring updated styling, interior refinements, and powertrain enhancements.
Manufacturing Location:
Flat Rock, Michigan, USA.
