🏷️ Basic Information

Make:

Kia

Model:

Rio

Model Generation:

JB (Second Generation)

Model Year:

2006, 2007

Body Style:

Hatchback (3-door, 5-door), Sedan (4-door)

👋 Introduction

Market Position:

The 2006-2007 Kia Rio (JB) represented Kia's entry into the subcompact segment, aiming to offer an affordable and fuel-efficient option for budget-conscious buyers. It competed with established models like the Honda Fit, Toyota Yaris, and Ford Fiesta.

Competitive Analysis:

The second-generation Rio offered improved styling and a more refined interior compared to its predecessor. Its value proposition, combined with decent fuel economy, made it an attractive choice in its class, though it often trailed competitors in refinement and performance.

Key Features:

Affordability, fuel efficiency, compact size for urban maneuverability, practical hatchback or sedan configurations, standard safety features for its class.

📋 Manual Details

Coverage Areas:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body & Chassis, Maintenance, Troubleshooting, Diagnostics, Repair Procedures, Wiring Diagrams, Specifications

Page Count:

Approximately 2000+ pages (estimated for comprehensive workshop manuals)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine Mechanical (G4E-series), Engine Control (ECU, Sensors, Actuators), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Clutch, Manual Transmission, Automatic Transmission (Optional), Drive Axles, Differential, Suspension (Front & Rear), Steering System, Power Steering, Brake System (ABS, Non-ABS), Parking Brake, Electrical System (Charging, Starting, Lighting, Instrumentation, Body Electronics), HVAC System, Body Panels, Doors, Windows, Locks, Seats, Interior Trim, Exterior Trim, Diagnostic Trouble Codes (DTCs)

Procedures Included:

Routine maintenance, scheduled servicing, component removal and installation, assembly and disassembly, diagnostic procedures, troubleshooting guides, repair instructions, replacement procedures, adjustment procedures, torque specifications, fluid capacities and types, electrical circuit testing, component testing

Technical Depth:

Comprehensive. Covers everything from basic fluid changes and filter replacements to complete engine and transmission overhauls, advanced electrical system diagnostics, and body repair procedures. Includes detailed schematics and diagrams.

📊 Manual Specifications

File Format:

Searchable PDF. Allows for easy text searching of technical information, part numbers, and procedures.

Print Quality:

High-resolution scans suitable for clear printing of text and diagrams.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine:

1.6L DOHC G4E-series inline-4 gasoline engine

Horsepower:

Approximately 110-115 hp @ 6000 rpm

Torque:

Approximately 105-110 lb-ft @ 4500 rpm

Fuel System:

Electronic Multi-Point Fuel Injection (MPI)

Engine Codes:

G4E

Bore X Stroke:

76.5 mm x 87.1 mm

Compression Ratio:

10.0:1

Fuel Type:

Unleaded gasoline, 87 octane (recommended)

🔧 Transmission

Standard:

5-speed manual transmission

Optional:

4-speed automatic transmission

Clutch Type:

Dry, single-plate, diaphragm spring type

Manual Transmission Fluid Spec:

API GL-4, SAE 75W-90

Automatic Transmission Fluid Spec:

Kia Genuine ATF SP-III or equivalent

📐 Dimensions

Wheelbase:

2500 mm (98.4 in)

Length Sedan:

4480 mm (176.4 in)

Length Hatchback:

3990 mm (157.1 in)

Width:

1695 mm (66.7 in)

Height:

1480 mm (58.3 in)

Curb Weight:

Approximately 1060-1140 kg (2337-2513 lbs), depending on body style and equipment

Gross Vehicle Weight Rating:

Approximately 1500 kg (3307 lbs)

Cargo Volume Sedan:

Approximately 451 liters (15.9 cu ft)

Cargo Volume Hatchback:

Approximately 274 liters (9.7 cu ft) with rear seats up, expandable

🛡️ Safety Features

NHTSA Front Impact:

Not specifically rated for 2006-2007 models by NHTSA in readily available data, but generally performed adequately for its class.

IIHS Front Impact:

Acceptable (for some variants/tests)

Active Features:

Front disc brakes, Rear drum brakes, Optional Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)

Passive Features:

Driver and front passenger airbags, Side-impact airbags (optional on some trims), Three-point seatbelts with pretensioners, LATCH child seat anchors

💡 Technology Features

Infotainment:

Basic AM/FM/CD audio system with auxiliary input (optional), typically 4-6 speaker configuration. Limited advanced features compared to modern vehicles.

Driver Assistance:

Minimal driver assistance features. Primarily focused on passive safety and basic active safety elements like ABS.

Connectivity:

Basic connectivity via auxiliary audio input. No Bluetooth or USB connectivity typically offered from the factory.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) (Platinum or Iridium type)

Coolant Replacement:

First replacement at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 2 years.

Engine Oil Type:

API SM/SN, ILSAC GF-4/GF-5, SAE 5W-20 or 5W-30

Engine Oil Capacity:

3.5 US quarts (3.3 liters) with filter change

Coolant Type:

Ethylene Glycol based, Asian vehicle specific coolant (Pink/Orange)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues:

Interior rattles/squeaks, potential for premature wear on suspension components (e.g., control arm bushings), minor electrical glitches (e.g., power window motors), catalytic converter issues (less common), occasional transmission shifting concerns on automatics.

📚 Vehicle History

Brand Heritage:

Kia, a South Korean automaker, has a history of producing affordable and practical vehicles. The Rio nameplate has been a significant model for Kia in the subcompact segment globally.

Model Evolution:

The second generation (JB) launched for the 2006 model year, replacing the first-generation Rio (DC). It featured a completely new platform, updated styling inspired by European design trends, and more upscale interior appointments. It was produced until the introduction of the third generation (UB) in 2011.

Production Years:

2005-2011 (JB generation)

Manufacturing Locations:

South Korea (primarily)

🏆 Awards & Recognition

Recognitions:

The second-generation Rio received mixed reviews upon its release, often praised for its value and fuel efficiency but criticized for its driving dynamics and refinement compared to segment leaders.

Ratings:

Generally rated as a budget-friendly subcompact with good fuel economy, making it a practical choice for commuters and first-time car buyers.