Vehicle Type:
Pickup Truck / Utility Vehicle
Segment:
Light Commercial Vehicle (LCV) / Mid-size Pickup
Key Competitors 2006 2007:
Toyota Hilux, Ford Ranger (concurrent generation), Nissan Navara (D40), Mitsubishi Triton (ML)
Manual Value Proposition:
Provides factory-level diagnostic and repair procedures to empower owners and technicians to maintain and repair the Mazda BT-50 effectively.
Manual Advantage:
Instant download availability, comprehensive coverage, and detail comparable to OEM workshop manuals.
Manual Type:
Repair Service Manual
Coverage Scope:
Comprehensive repair and maintenance
Target Audience:
Professional Technicians, DIY Mechanics
Page Count Estimate:
Extensive (typical factory service manuals are 1000+ pages)
Delivery Method:
Instant Download
Digital Features:
Zoom IN/OUT, Searchable (typical for high-quality PDFs)
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (Manual & Automatic), Drivetrain Components (Driveshafts, Differentials)
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS, Parking Brake)
Electrical:
Battery, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Powertrain Control Systems
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, HVAC System
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Lubrication
Repair:
Component Disassembly, Assembly, Reassembly, Troubleshooting Guides
Diagnostics:
Diagnostic Trouble Codes (DTCs), Fault Finding Procedures, Electrical System Diagnostics
Technical Data:
Specifications, Torque Values, Wiring Diagrams, Exploded Views
Depth:
In-depth, factory-level technical information suitable for complete vehicle overhauls and advanced diagnostics.
Engine Family:
WL-C (Ford Ranger derived)
Displacement Petrol:
2.6L (4-cylinder, G6)
Displacement Diesel:
2.5L (4-cylinder, WL-C Turbocharged Diesel)
Fuel Type Petrol:
Unleaded Gasoline
Horsepower Petrol Approx:
115-122 hp @ 5000 rpm
Torque Petrol Approx:
20.5-21.1 kgf⋅m (201-207 Nm) @ 2500-3500 rpm
Horsepower Diesel Approx:
109-125 hp @ 3500-4000 rpm
Torque Diesel Approx:
25-26 kgf⋅m (245-255 Nm) @ 1800-2000 rpm
Fuel System Petrol:
Electronic Fuel Injection (EFI)
Fuel System Diesel:
Direct Injection, Turbocharged (Intercooled on some variants)
Transmission Type Standard:
5-Speed Manual
Transmission Type Optional:
4-Speed Automatic
Drivetrain Options:
Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD)
Transmission Fluid Spec Manual:
GL-4 SAE 75W-90 (example, verify with manual)
Transmission Fluid Spec Auto:
Mercon V or equivalent ATF (example, verify with manual)
Body Styles:
Single Cab, Freestyle Cab (Extended Cab), Double Cab
Wheelbase Variants:
Common variants include ~3000 mm and ~3150 mm depending on cab and chassis configuration.
Gross Vehicle Weight Rating Gvw:
Varies by configuration, typically in the 2800 kg - 3000 kg range.
Curb Weight Approx:
1700 kg - 2000 kg depending on configuration.
Ancap Rating Pre 2008:
Likely 3 or 4 stars for Double Cab variants based on contemporary models, actual rating to be confirmed by manual.
Active Safety Features Available:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution)
Passive Safety Features Available:
Dual Front Airbags, Seatbelt Pretensioners, Side Impact Beams
Infotainment Features 2006 2007:
Typically basic AM/FM/CD stereos, optional MP3 playback. Higher trims might have basic navigation systems in some markets.
Driver Assistance Features 2006 2007:
Limited by modern standards. Primarily focused on active safety like ABS/EBD. Parking sensors or cameras were not standard.
Connectivity Features 2006 2007:
Basic auxiliary input for audio devices was becoming more common, but Bluetooth connectivity was rare/non-existent.
Oil Change Interval Diesel:
Typically 5,000 km or 3 months for severe use, 10,000 km or 6 months for normal use (verify with manual for specific region).
Oil Change Interval Petrol:
Typically 5,000 km or 3 months for severe use, 10,000 km or 6 months for normal use (verify with manual for specific region).
Engine Oil Spec Diesel:
API CF-4 or CG-4 SAE 15W-40, or API CI-4 SAE 10W-30/15W-40 (verify with manual).
Engine Oil Spec Petrol:
API SJ or SL SAE 10W-30 or 10W-40 (verify with manual).
Coolant Spec:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Check manual for specific type (e.g., Mazda FL22).
Common Diesel Issues:
Turbocharger wear, injector issues (especially if poor fuel quality is used), glow plug failures, EGR valve clogging (common in many diesels).
Common Petrol Issues:
Spark plug wear, ignition coil issues, potential for oil leaks from gaskets.
Common Chassis Issues:
Suspension component wear (bushings, ball joints), rust on chassis components in corrosive environments, brake pad and rotor wear.
Mazda Light Commercial Vehicles:
Mazda has a long history of producing reliable light commercial vehicles and pickups, with roots tracing back to models like the Mazda B-Series.
Bt50 Development:
The BT-50 is a rebadged version of the Ford Ranger (UN series), developed under the Ford-Mazda strategic alliance. It shares platform and many components with its Ford counterpart.
Manufacturing Locations:
Primarily manufactured in Thailand (AutoAlliance (Thailand) Co., Ltd.) for global markets.
