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SUBARU IMPREZA STI RS WRX Full Service & Repair Manual 2006-2007

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Trim Level: WRX STI RS Model Years Covered: 2006, 2007 Codes Chassis Codes: GDB-F (2006), GDB-H (2007) Engine Codes: EJ257 (2.5L Turbocharged...
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SUBARU IMPREZA STI RS WRX Full Service & Repair Manual 2006-2007
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Trim Level:
WRX STI RS
Model Years Covered:
2006, 2007
Codes
Chassis Codes:
GDB-F (2006), GDB-H (2007)
Engine Codes:
EJ257 (2.5L Turbocharged Boxer)
👋 Introduction
Market Position
Positioning:
The Subaru Impreza WRX STI RS of the 2006-2007 model years represented the pinnacle of Subaru's rally-bred performance offerings for that generation, targeting enthusiasts seeking a potent and capable all-wheel-drive sports sedan.
Competitive Analysis
Competitors:
Competed directly with vehicles like the Mitsubishi Lancer Evolution, Mitsubishi Eclipse GT, Ford Focus SVT, Volkswagen Golf GTI, and other performance-oriented compact and mid-size sedans/hatchbacks.
Key Features
Performance Attributes:
Symmetrical All-Wheel Drive, turbocharged Boxer engine, performance-tuned suspension, powerful Brembo brakes, DCCD (Driver Controlled Center Differential), aggressive styling, rally-inspired heritage.
Manual Value Proposition:
Provides comprehensive, factory-authorized procedures and specifications essential for maintaining, diagnosing, and repairing these high-performance vehicles, ensuring accuracy and preventing costly mistakes.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service & Repair Workshop
Secondary Coverage:
Servicing, Diagnostics, Troubleshooting, Reassembly
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, block, crankshaft, pistons, connecting rods, timing belt/chain, lubrication system, cooling system, fuel injection system, turbocharger system, emission control systems (PZEV, California/Federal variations), engine diagnostics.
Engine Electrical:
Ignition system, starting system, charging system, ECU (Engine Control Unit) operation, sensors (MAF, MAP, O2, crank, cam), actuators, engine wiring diagrams.
Transmission:
6-speed manual transmission (TY856WB1AA - DCCD equipped), removal/installation, internal components, clutch system, hydraulic clutch operation, shift mechanism, transmission fluid specifications, differential service (front, center, rear).
Drivetrain:
All-Wheel Drive (AWD) system, center differential control (DCCD), propeller shaft, rear differential, drive axles, wheel bearings.
Suspension:
Front and rear suspension components, struts, springs, control arms, sway bars, bushings, alignment procedures, specifications, and troubleshooting.
Steering:
Power steering system, steering gear, steering column, wheel alignment specifications, troubleshooting.
Brakes:
Front and rear brake systems (Brembo calipers standard on STI), disc brake service, rotor replacement, pad replacement, caliper overhaul, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, bleeding procedures, troubleshooting.
Body:
Body panel removal/installation, doors, hood, trunk lid, bumpers, interior trim, glass, weatherstripping, body repair procedures, chassis data, rust prevention.
Electrical Body:
Exterior lighting, interior lighting, power windows, power locks, mirrors, wipers, horn, audio system, HVAC controls, instrument cluster, body control module (BCM), wiring diagrams for all body electrical systems.
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant, compressor, evaporator, condenser, blower motor, diagnostic procedures.
Safety Systems:
Airbag system (SRS), seat belts, pre-tensioners, system diagnostics, troubleshooting.
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug replacement, fluid checks and changes (coolant, brake, power steering, transmission, differential), air filter replacement, cabin air filter replacement, belt inspection/replacement.
Diagnostics:
OBD-II (On-Board Diagnostics II) troubleshooting, DTC (Diagnostic Trouble Code) lookup and interpretation, component testing using multimeter and diagnostic tools, intermittent fault diagnosis.
Repair Rebuild:
Complete engine rebuild procedures, transmission overhaul, clutch replacement, turbocharger service, brake system overhauls, suspension component replacement, steering system repair, electrical component replacement, body panel repair and replacement.
Troubleshooting:
System-specific troubleshooting flowcharts and guides for common and uncommon issues.
Specifications Data:
Torque specifications for all fasteners, alignment data, diagnostic data, component specifications, wiring diagrams.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers routine maintenance to complete engine/transmission rebuilds and complex diagnostics.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality:
High-resolution, printable pages.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally Opposed (Boxer), Turbocharged, Intercooled
Displacement:
2.5 Liters (2457 cc)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
8.4:1
Valvetrain:
DOHC (Dual Overhead Camshafts), 16 valves (4 per cylinder)
Performance
Horsepower:
300 hp @ 6200 rpm
Torque:
300 lb-ft (407 Nm) @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Subaru AVCS (Active Valve Control System)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger:
IHI VF39 Twin-Scroll Turbocharger with Intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Model Code:
TY856WB1AA
Features
Dccd:
Driver Controlled Center Differential (DCCD) with automatic and manual modes.
Gear Ratios:
Provided in manual for each gear and final drive.
Fluid Type:
API GL-5, SAE 75W-90 Hypoid Gear Oil recommended (refer to manual for specific Subaru part numbers and alternatives).
📐 Dimensions
Exterior
Length:
Approximately 178.4 inches (4531 mm)
Width:
Approximately 70.1 inches (1780 mm)
Height:
Approximately 56.1 inches (1425 mm)
Wheelbase:
Approximately 103.0 inches (2616 mm)
Track Width Front:
Approximately 59.8 inches (1520 mm)
Track Width Rear:
Approximately 59.6 inches (1515 mm)
Ground Clearance:
Approximately 5.6 inches (142 mm)
Weights
Curb Weight:
Approximately 3375 lbs (1531 kg)
Gross Vehicle Weight Rating:
Approximately 4450 lbs (2018 kg)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passengers)
IIHS Small Overlap Front:
Good (for models tested under this category)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Vehicle Dynamics Control (VDC)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and force limiters.
Rollover Protection:
Reinforced body structure designed for rally-inspired performance.
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player with optional satellite radio. May include basic MP3 playback. Aftermarket head unit compatibility discussed in manual.
Speakers:
Standard speaker system. Manual provides wiring for upgrades/replacements.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Dccd:
Driver Controlled Center Differential offers a technological advantage in distributing power for optimal traction and handling in varying conditions.
Connectivity
Aux Input:
May be present on some models for audio input. Manual details wiring and integration.
OBDii Port:
Standard OBD-II port for diagnostic communication and data logging.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (depending on driving conditions) or 6 months. Use of synthetic oil highly recommended.
Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions.
Cabin Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions.
Spark Plugs:
Replace every 60,000 miles (iridium type).
Timing Belt:
This model uses a timing CHAIN, which is generally designed to last the life of the engine. However, inspection for wear and tension is recommended by the manual.
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic Oil (API SN or higher).
Coolant:
Subaru Super Coolant (Blue) or equivalent. Mix ratio 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Subaru Genuine Power Steering Fluid (PSF) or equivalent Dexron III/Mercon ATF.
Known Issues
Head Gaskets:
While less common on the EJ257 than earlier EJ25s, head gasket failures can still occur. The manual details inspection and replacement procedures.
Turbo Wear:
Premature turbocharger failure can occur due to oil starvation or contamination. Regular oil changes with quality oil are critical. The manual covers turbo diagnostics.
Clutch Wear:
The clutch can wear faster under aggressive driving conditions. Manual covers clutch inspection and replacement.
Piston Ringland Failure:
Can occur on heavily modified or poorly maintained engines, especially with detonation. The manual provides detailed engine specifications for proper operation.
Evap Emissions System Leaks:
Common cause of Check Engine Lights (CEL) due to faulty EVAP components. Manual details EVAP system testing.
📚 Vehicle History
Brand Heritage
Rally Success:
Subaru's long and storied history in the World Rally Championship (WRC) heavily influenced the development and appeal of the Impreza WRX STI, bringing rally-bred technology and performance to the road.
Model Evolution
Third Generation Gdb:
The 2006-2007 models represent the latter part of the 'Blobeye' (2004-2005) and the transition to the 'Hawkeye' (2006-2007) styling for the GDB chassis. The 2006 model year saw significant revisions, including the adoption of the larger 2.5L EJ257 engine and updated DCCD.
Sti Distinction:
The STI (Subaru Tecnica International) variant signifies a higher performance tier, featuring a more powerful engine, upgraded brakes, suspension, and drivetrain components compared to the standard WRX.
Production
Manufacturing Location:
Gunma Plant, Japan
Production Period:
2006-2007
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Subaru Impreza WRX models, including STI variants, have frequently been recognized on lists such as Car and Driver's '10Best' for their performance and value.
Motor Trend:
Often praised by automotive journalists for its all-wheel-drive capabilities and sporty driving dynamics.
Certifications
Emissions Certification:
California PZEV (Partial Zero Emission Vehicle) and Federal emissions standards met for these model years, detailed within the manual's emissions section.
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