Segment:
Sport-touring / Naked sportbike
Target Audience:
Motorcycle owners, independent repair shops, DIY enthusiasts seeking detailed technical information.
Competitors 2006 2007:
Suzuki GSX1400, Honda CB1300, Kawasaki Z1000, Triumph Speed Triple, Ducati Monster 1100
Vehicle Overview:
The Yamaha FZ1 offers a potent combination of the R1's high-performance engine in a more practical, versatile chassis, making it a popular choice for spirited riding and sport touring.
Manual Value Proposition:
Provides factory-level diagnostic and repair procedures, enabling owners to perform complex maintenance and repairs, saving time and money compared to dealership services.
Primary Coverage:
Full Service, Repair, Workshop, Diagnostics, Troubleshooting
Additional Coverage:
Maintenance, Electrical System, Engine Overhaul, Chassis, Suspension, Brakes, Fuel System, Cooling System, Lubrication System
Estimated Page Count:
Approx. 600-800 pages (typical for this scope and era)
Type:
Factory Service Manual / Workshop Manual
Language:
English (standard for factory manuals)
Format:
Digital Download (PDF recommended)
Engine:
Detailed disassembly, assembly, inspection, and repair of the 150hp inline-four engine, including valve clearance, timing, combustion chamber, crankshaft, connecting rods, pistons, oil pump, and lubrication system.
Fuel System:
Fuel injection system (FI), throttle body assembly, injectors, fuel pump, fuel pressure regulator, fuel filter replacement, and related sensors.
Ignition System:
Ignition coil, spark plugs, ignition control module (ICM), troubleshooting ignition issues.
Cooling System:
Radiator, coolant reservoir, thermostat, water pump, fan operation, coolant flush and replacement procedures.
Transmission:
Gearbox disassembly, inspection, reassembly, gear shift mechanism, clutch operation, clutch fluid replacement, and clutch cable adjustment (if applicable).
Chassis:
Frame inspection, subframe, swingarm disassembly and reassembly, bearing checks and replacement.
Suspension:
Front fork (telescopic) disassembly, seal replacement, oil level and type specifications, rear shock absorber inspection, adjustment, and replacement.
Brakes:
Front and rear brake caliper overhaul, pad replacement, disc inspection and measurement, brake fluid replacement (DOT 4 recommended), bleeding procedures, master cylinder inspection.
Electrical System:
Wiring diagrams, component identification, starter motor, alternator, battery specifications, lighting system (headlight, taillight, indicators), instrument cluster, ECU (Engine Control Unit) diagnostics, fuse box layout and function.
Bodywork:
Fairing removal and installation (FZ1S), seat, fuel tank removal, fenders, handlebars, and other cosmetic components.
Scheduled Maintenance:
Detailed steps for routine servicing including oil changes, filter replacements, spark plug checks, chain adjustment, brake checks, and fluid level inspections.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common issues related to engine performance, electrical faults, and starting problems.
Component Overhaul:
Step-by-step instructions for complete disassembly, cleaning, inspection, measurement, and reassembly of major components like the engine, transmission, and suspension.
Electrical Diagnostics:
Testing of electrical circuits, sensors, actuators, and ECU diagnostics using recommended tools and procedures.
Torque Specifications:
Precise torque values for all critical fasteners during assembly and disassembly.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair procedures.
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnosis and repair.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve, Inline-four
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
11.5:1
Horsepower:
Approx. 150 PS (148 bhp / 110 kW) @ 9500 rpm (claimed)
Torque:
Approx. 10.5 kg-m (103 Nm / 76 lb-ft) @ 7500 rpm (claimed)
Fuel Delivery:
Electronic Fuel Injection (FI) with dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Oil Type Spec:
Yamalube 4 (or equivalent API SG, JASO MA) SAE 10W-40
Oil Capacity W Filter:
Approx. 3.9 Liters (4.1 US qt)
Length:
FZ1N: Approx. 2,120 mm (83.5 in); FZ1S: Approx. 2,190 mm (86.2 in)
Width:
FZ1N: Approx. 770 mm (30.3 in); FZ1S: Approx. 770 mm (30.3 in)
Height:
FZ1N: Approx. 1,065 mm (41.9 in); FZ1S: Approx. 1,220 mm (48.0 in) (with windscreen)
Wheelbase:
Approx. 1,460 mm (57.5 in)
Dry Weight:
FZ1N: Approx. 199 kg (439 lbs); FZ1S: Approx. 213 kg (470 lbs)
Fuel Capacity:
Approx. 18 Liters (4.8 US gal)
Oil Filter Change:
Every 6,000-10,000 km (3,700-6,200 miles) or annually.
Air Filter Cleaning:
Inspect every 6,000 km (3,700 miles), clean or replace as needed.
Spark Plug Check:
Inspect and gap at 10,000 km (6,200 miles), replace at 20,000 km (12,400 miles).
Valve Clearance Check:
Initial check at 1,000 km (600 miles), subsequent checks every 20,000 km (12,400 miles).
Engine Oil:
Yamalube 4 (or equivalent API SG, JASO MA) SAE 10W-40
Coolant:
Permanent type antifreeze (ethylene glycol based) with water, mixed 50:50. Yamaha recommends Yamalube Coolant.
Clutch Fluid:
DOT 4 (if hydraulic clutch, check specific model) or check cable adjustment.
Common Wear Items:
Clutch plates, front fork seals, swingarm bearings, rear shock absorber seals, chain and sprockets due to high torque.
Electrical Points:
Potential for connector corrosion in exposed areas, check stator and rectifier if charging system issues arise.
