🏷️ Basic Information

Make:

Yamaha

Model:

YZF-R6

Model Code:

RJ11

Years Covered:

2006, 2007

Chassis Code 2006:

RJ11

Chassis Code 2007:

RJ11

👋 Introduction

Segment:

Supersport / Track-focused sportbike

Era Classification:

Fifth generation YZF-R6, known for its exceptional handling and high-revving engine.

Key Competitors 2006 2007:

Honda CBR600RR, Kawasaki ZX-6R, Suzuki GSX-R600, Triumph Daytona 675.

Engine Technology:

High-revving inline-four, Ram Air intake system.

Chassis Design:

Lightweight aluminum frame, optimized geometry for track performance.

Suspension Quality:

Premium KYB front forks and rear shock, class-leading adjustability.

Braking Performance:

Radial-mount monobloc calipers, significant stopping power.

Value Proposition:

Essential resource for maintaining peak performance and diagnosing issues on the YZF-R6.

📋 Manual Details

Primary Coverage:

Workshop Service and Repair

Estimated Page Count:

Over 400 pages (typical for this era's comprehensive service manuals)

Manual Type:

Service Manual / Workshop Manual / Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, inspection, lubrication, valve clearance adjustment, timing chain, pistons, crankshaft, cylinder head, cylinder block, oil pump, cooling system.

Fuel System:

Fuel injection system (FI), throttle body assembly, fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines, ECU control.

Ignition System:

Ignition coils, spark plugs, ECU control, timing.

Electrical System:

Wiring diagrams, lighting system, charging system (stator, rectifier/regulator), starting system (starter motor, starter clutch), battery, fuses, relays, horn, instrumentation.

Transmission:

Clutch operation, gearbox components, shift drum, shift forks, gear inspection, lubrication, maintenance.

Chassis Frame:

Frame inspection, alignment, weight distribution.

Suspension Front:

Front fork (KYB 41mm USD), oil change, seal replacement, spring preload adjustment, damping adjustment, internal components.

Suspension Rear:

Rear shock absorber (KYB), linkage, swingarm, bearing inspection, lubrication, adjustment.

Brakes Front:

Dual 310mm disc brakes, radial-mount monobloc calipers (Tokico), brake fluid replacement, bleeding, pad replacement, caliper maintenance.

Brakes Rear:

Single 220mm disc brake, caliper maintenance, brake fluid replacement, bleeding.

Wheels Tires:

Wheel bearing inspection and replacement, tire pressure recommendations, wheel removal and installation.

Cooling System:

Radiator, coolant, fan, hoses, water pump inspection and replacement.

Exhaust System:

Muffler, exhaust pipes, catalytic converter inspection.

Bodywork:

Fairing removal and installation, seat, fuel tank cover, fenders.

Controls:

Throttle cable adjustment, clutch cable adjustment, brake levers, footpegs.

Diagnostic Troubleshooting:

Fault finding guides, error codes, diagnostic procedures.

Maintenance Routine:

Scheduled maintenance, lubrication points, inspection checks.

Engine Rebuild:

Complete engine overhaul procedures.

Suspension Tuning:

Detailed instructions for adjusting suspension components.

Electrical Troubleshooting:

Step-by-step fault diagnosis for electrical systems.

Brake System Service:

Brake fluid flush, caliper rebuild, pad and rotor replacement.

Fuel Injection Diagnosis:

Troubleshooting and repair of the fuel injection system.

Tightening Torques:

All critical bolt and nut torque specifications provided.

Depth Level:

Comprehensive, suitable for professional technicians and experienced DIY mechanics.

Diagnostic Capability:

Advanced diagnostic procedures and troubleshooting charts.

Rebuild Guidance:

Detailed guidance for component disassembly, inspection, repair, and reassembly.

📊 Manual Specifications

PDF Quality:

High-resolution, searchable text, printable pages.

Printable:

Yes, designed for printing.

Binding:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, four-stroke, DOHC, four valves per cylinder, inline-four

Displacement:

599 cc

Bore X Stroke:

67.0 mm x 42.5 mm

Compression Ratio:

12.8:1

Fuel Induction:

Electronic Fuel Injection (Mikuni 41mm throttle bodies, dual injectors per cylinder)

Claimed Horsepower:

Approximately 123 hp @ 13,000 rpm (at crankshaft, without Ram Air); ~130 hp with Ram Air

Claimed Torque:

Approximately 67 Nm (49.4 lb-ft) @ 11,500 rpm

Redline:

15,500 rpm (approximate)

Fuel Capacity:

17.5 Liters (4.6 US gallons)

Fuel Type:

Unleaded premium gasoline (95 RON or higher recommended)

🔧 Transmission

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multiple disc

Gear Ratios:

See manual for specific ratios. Designed for aggressive acceleration and track use.

📐 Dimensions

Length:

2,045 mm (80.5 in)

Width:

720 mm (28.3 in)

Height:

1,135 mm (44.7 in)

Wheelbase:

1,380 mm (54.3 in)

Ground Clearance:

130 mm (5.1 in)

Seat Height:

850 mm (33.5 in)

Dry Weight:

166 kg (366 lbs)

Wet Weight:

183 kg (403 lbs) (Approximate, with all fluids)

🛡️ Safety Features

Braking System:

Dual 310mm front discs with radial-mount 4-piston calipers, 220mm rear disc with 2-piston caliper. ABS was not standard or widely available on this model.

Handling Dynamics:

The R6's design prioritizes agility and stability through its chassis geometry, suspension, and radial-mount brakes for effective rider control.

Lighting:

Dual halogen headlights, LED tail light.

💡 Technology Features

Instrument Cluster:

Multi-function digital LCD display with analog tachometer. Includes speedometer, odometer, trip meters, clock, fuel gauge, gear position indicator, and various warning lights.

Rider Aids:

No electronic rider aids like traction control or riding modes were standard on the 2006-2007 R6. It is a pure, analog riding experience.

Diagnostic Ports:

On-board diagnostic connector (requires specific tools/adapters for advanced diagnostics not typically available to consumers without specialized equipment, but the manual covers electrical system schematics.

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,700 miles) or 12 months, whichever comes first (check manual for specific conditions).

Valve Clearance Check:

First check at 1,000 km (600 miles), then every 10,000 km (6,200 miles) or 24 months.

Spark Plug Replacement:

Every 10,000 km (6,200 miles) or 24 months.

Coolant Replacement:

Every 24 months.

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified

Engine Oil Capacity:

3.40 L (3.59 US qt) without filter change; 3.80 L (4.02 US qt) with filter change

Coolant Type:

Permanent type antifreeze coolant (50% mixture with distilled water)

Brake Fluid Type:

DOT 4

Fork Oil Type And Level:

Yamaha Sus Oil 01 or SAE 10 (with specific oil level specified in manual)

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, tires, fork seals (dependent on usage and maintenance).

Electrical Gremlins:

While generally reliable, typical motorcycle electrical issues can arise with age, such as connector corrosion or minor wiring faults. The manual is crucial for diagnosis.

Engine Tuning Considerations:

Some owners report the engine can be sensitive to fuel quality and may benefit from ECU remapping for aftermarket exhausts or modifications, though stock tuning is robust.

📚 Vehicle History

Yamaha Motorcycles:

Yamaha has a long-standing reputation for performance and innovation in motorcycle design, particularly in the sportbike category with its 'R' series.

R6 Development Philosophy:

The YZF-R6 has consistently evolved to be a pinnacle of 600cc supersport performance, focusing on light weight, sharp handling, and a high-revving engine capable of track-day domination.

2006 Update:

The 2006 model year marked a significant redesign, introducing the all-new Deltabox V aluminum frame, a more compact engine, revised suspension (including the 41mm KYB USD front forks), radial-mount front brakes, and a new fuel injection system, setting new benchmarks for the class.

Manufacturing Location:

Japan

🏆 Awards & Recognition

Class Dominance:

The 2006-2007 R6 was widely praised by motorcycle press for its class-leading handling and performance, often winning 'best supersport' comparisons.

Track Reputation:

Consistently a top choice for track day enthusiasts and in professional racing series due to its potent engine and chassis.