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Toyota Rav4 Service Repair Manual 2006-2008

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This manual covers the Toyota RAV4, Second Generation (XA20), for the model years 2006, 2007, and 2008. The RAV4 is a compact crossover SUV renowned for its reliability and versatility,...
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Taper: Car
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UGS: 104867
Mots clés: 2006 2007 2008 Car Cars RAV4 Toyota
Toyota Rav4 Service Repair Manual 2006-2008
This manual covers the Toyota RAV4, Second Generation (XA20), for the model years 2006, 2007, and 2008. The RAV4 is a compact crossover SUV renowned for its reliability and versatility, blending the practicality of an SUV with the maneuverability of a smaller vehicle. The manufacturer's commitment to quality engineering is evident in the RAV4's robust construction and dependable performance, making it a popular choice for families and individuals seeking a capable and durable vehicle for everyday use and light adventures. This generation of the RAV4 offered a comfortable interior, available all-wheel drive, and a range of efficient engines, including the 2.0L 1AZ-FE and the 2.4L 2AZ-FE, solidifying its position as a leader in its segment. This comprehensive service and repair manual provides detailed instructions and specifications for maintaining and repairing your Toyota RAV4. It covers a wide array of systems, including the powertrain, chassis, body, and electrical components. Within its pages, you will find in-depth procedures for engine overhaul and rebuilding, brake servicing, timing belt replacement, suspension and alignment, transmission servicing, and air conditioning repair. The manual also includes troubleshooting guides, diagnostic procedures, computer diagnostic trouble trees, wiring diagrams, and torque specifications, all supported by hundreds of illustrations. This resource is designed to empower both do-it-yourself enthusiasts and professional technicians with the factory-level information needed to ensure optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Toyota
Model:
RAV4
Generation:
Second Generation (XA20)
Production Years Covered:
2006, 2007, 2008
Vin Decoder Information:
Refer to manual for specific VIN structure and decoding for model year.
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
Do-it-yourself enthusiasts and professional mechanics
Competitive Analysis
Key Competitors 2006-2008:
Honda CR-V, Ford Escape, Nissan Xterra, Subaru Forester, Mazda CX-7
Key Features
Value Proposition:
Comprehensive coverage for repair, maintenance, and restoration, saving money on dealership services.
Content Focus:
Detailed, factory-level information with extensive illustrations and schematics.
📋 Manual Details
Coverage Areas
Engine Overhaul And Rebuilding:
Yes
Brakes:
Yes
Sunroof:
Yes
Timing Belt Replacement:
Yes
Trouble Codes:
Yes
Wiring Diagrams:
Yes
Troubleshooting And Diagnostics:
Yes
Computer Diagnostic Trouble Tree Charts:
Yes
Engine Performance:
Yes
Front End And Alignment Procedures And Specifications:
Yes
Suspension:
Yes
Transmission Removal And Installation:
Yes
Air Conditioning Service And Capacities:
Yes
Transmission In Car Servicing:
Yes
Computer Diagnostic Codes:
Yes
Firing Orders:
Yes
Detailed Specifications On Every Model Covered:
Yes
Factory Maintenance Schedules And Charts:
Yes
Serpentine Belt Routings With Diagrams:
Yes
Timing Belt Service Procedures:
Yes
Brake Servicing Procedures:
Yes
Driving Concerns:
Yes
Complete Torque Specifications:
Yes
U Joint And Cv Joint Service Procedures:
Yes
Repair Procedures:
Yes
Complete Wiring Diagrams:
Yes
Hundreds Of Illustrations:
Yes
Vacuum Diagrams:
Yes
Page Count
Total Pages:
> 3000
Manual Type
Type:
Complete Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All versions of Windows, Mac, Linux, iOS, Android
Accessibility
Searchable:
Yes
Bookmarked:
Yes
Delivery Method
Method:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission (automatic and manual), Drivetrain (FWD, AWD)
Chassis:
Suspension (front and rear), Steering, Brakes (ABS, EBD, BA), Wheels, Tires
Body And Interior:
Body panels, Doors, Seats, Sunroof, HVAC, Interior trim, Safety systems (airbags, seatbelts)
Electrical And Electronics:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Audio system, Wiring harnesses, Diagnostic connectors
Procedures Included
Maintenance:
Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and changes, Belt inspections and replacements
Diagnostics:
Trouble code interpretation, Diagnostic trouble trees, Component testing, Scan tool procedures
Repair:
Engine rebuilds, Transmission repairs, Brake system overhauls, Suspension component replacement, Electrical system repairs, Bodywork repairs
Installation:
Component installation, Accessory installation (e.g., sunroof), Timing belt installation
Technical Depth
Level Of Detail:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Visuals:
Hundreds of detailed illustrations, diagrams, and schematics
Instructions:
Step-by-step procedures for all tasks
📊 Manual Specifications
File Format
Type:
PDF
Resolution:
High-resolution, suitable for zooming and printing
Print Quality
Usability:
Printable, allowing users to create physical copies of sections or the entire manual
Binding Type
Digital Binding:
Searchable and bookmarked for efficient navigation
Paper Type
Digital Equivalent:
High-quality digital document replicating factory manual content
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
1AZ-FE (2.0L Inline-4), 2AZ-FE (2.4L Inline-4)
Performance
Horsepower 2.0L:
Approx. 150 hp (varies by market)
Torque 2.0L:
Approx. 140 lb-ft (varies by market)
Horsepower 2.4L:
Approx. 166 hp (US Market)
Torque 2.4L:
Approx. 165 lb-ft (US Market)
Fuel System
Induction Type:
Electronic Fuel Injection (EFI)
Engine Design
Valvetrain:
DOHC, 16 valves (VVTi on 2AZ-FE)
🔧 Transmission
Standard
Transmission Type 2.0L:
5-speed Manual
Optional
Transmission Type 2.0L And 2.4L:
4-speed Automatic
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length Approx:
170.1 inches (4320 mm)
Width Approx:
70.1 inches (1780 mm)
Height Approx:
65.0 inches (1650 mm)
Weights
Curb Weight Approx:
3,250 - 3,500 lbs (1475 - 1588 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2006 model year)
NHTSA Front Impact Passenger:
5-Star (2006 model year)
IIHS Front Offset Test:
Good (2006 model year)
Active Features
ABS:
Standard
Ebs:
Available
Electronic Stability Control:
Available (VSC)
Passive Features
Airbags Front:
Standard
Airbags Side Impact:
Available
Airbags Curtain:
Available
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD, optional JBL premium audio system, MP3 compatibility.
Navigation:
Available factory navigation system.
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Available on some models.
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Every 5,000 miles or 6 months (refer to manual for specific conditions and engine type).
Timing Belt Interval:
The 2AZ-FE engine (2.4L) uses a timing chain, which is generally maintenance-free. The 1AZ-FE (2.0L) uses a timing belt, typically requiring replacement around 90,000 miles (refer to manual for precise interval).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) for 2AZ-FE; 4.0 quarts (3.8 liters) for 1AZ-FE (refer to manual for exact capacity with filter).
Coolant Type:
Toyota Super Long Life Coolant (SLLC) - Pink
Transmission Fluid Type Auto:
Toyota ATF WS (World Standard)
Transmission Fluid Type Manual:
GL-4 or GL-5 Gear Oil (refer to manual for viscosity grade)
Known Issues
Common Wear Items:
Brake pads and rotors, suspension components (bushings, struts), catalytic converter, exhaust system.
Potential Engine Issues:
Oil consumption on some early models of the 2AZ-FE engine (refer to technical service bulletins). Intake manifold gasket leaks.
Potential Transmission Issues:
Slight harshness in shifts on some automatic transmissions (may be related to fluid condition or solenoids).
📚 Vehicle History
Brand Heritage
Toyota Legacy:
Known for reliability, durability, and quality engineering.
Model Evolution
Rav4 History:
Pioneered the compact crossover SUV segment. The 2006-2008 models represent a significant redesign over the previous generation, with a longer wheelbase, larger interior, and available V6 engine (though not specified for this particular manual coverage).
Production
Manufacturing Locations Common:
Japan, North America
🏆 Awards & Recognition
Recognitions
Iiihs Top Safety Pick:
The RAV4 consistently received good ratings from the IIHS during this period, with specific 'Top Safety Pick' designations depending on year and optional equipment.
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