Mercury Milan 2006-2009 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Mercury Model: Milan Year Range: 2006-2009 Generation Generation Code: First Generation (CD3) Codes Platform Code: CD3 👋 Introduction Market Position Positioning: A professional-grade repair and...
A professional-grade repair and service manual for Mercury Milan owners and independent repair shops.
Competitive Analysis
Advantage:
Offers factory-level information, saving significant costs compared to dealership service. Digital format provides convenience.
Key Features
Cost Savings:
Enables DIY repairs to save hundreds or thousands of dollars in labor costs.
Information Source:
Directly from the manufacturer, mirroring dealership-used documentation.
Preparedness:
Essential resource for scheduled maintenance and unexpected repairs.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as 'complete' and 'comprehensive')
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Wiring Diagrams:
Yes
Electrical System:
Yes
Suspension:
Yes
Periodic Lubrication:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Repair Procedures:
Yes (detailed substeps, numbered instructions)
Diagnostic Procedures:
Yes (combined with electrical service)
Disassembly Assembly:
Yes
Cleaning Reinstalling:
Yes
Technical Depth
Depth:
Comprehensive, professional-level diagnostics and repair, same as used by local service/repair shops.
Visual Aids:
Detailed illustrations, drawings, photos, and enlarged insets.
Safety Information:
Notes, cautions, and warnings are included.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.3L Duratec I4, 3.0L Duratec V6 (Specific details for each engine are covered in the manual)
Performance
Horsepower Torque:
Specific figures for each engine variant are detailed within the manual. (e.g., 3.0L V6 typically produced around 203-221 hp)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
ECU:
Engine Control Unit (ECU) diagnostics and programming covered.
🔧 Transmission
Standard
Transmission Types:
Automatic (e.g., 6F35 6-speed automatic for V6, likely 4-speed or 5-speed for I4 in earlier models)
Optional
Manual Transmission:
Manual transmission may have been available on certain trims/engines, covered if applicable.
Features
Transmission Fluid:
Specifications and service procedures for transmission fluid are included.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan
Weights
Curb Weight:
Varies by engine and options, typically between 3,300 - 3,500 lbs.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for comparable models tested)
NHTSA Front Impact Passenger:
Good (for comparable models tested)
IIHS Moderate Overlap Front:
Good (for comparable models tested)
Active Features
ABS:
Anti-lock Braking System (Standard)
Traction Control:
Traction Control System (TCS)
Electronic Stability Control:
Electronic Stability Control (ESC) - likely standard on later models.
Passive Features
Airbags:
Front airbags, side-impact airbags, and available side-curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, optional SiriusXM satellite radio.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking sensors.
Connectivity
Phone Integration:
Optional SYNC voice-activated communication and entertainment system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 to 7,500 miles or 6 months (refer to manual for exact specification based on oil type).
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Refer to manual; typically around 100,000 miles for iridium plugs.
Fluid Specifications
Engine Oil Type:
Refer to manual (e.g., SAE 5W-20 or 5W-30, meeting Ford WSS-M2C930-A or WSS-M2C153-H)
Coolant Type:
Ford Premium Engine Coolant (VC-7B) or equivalent (typically a yellow/orange long-life coolant).
Brake Fluid Type:
DOT 3
Transmission Fluid Type:
Refer to manual (e.g., MERCON LV for 6F35)
Known Issues
Common Problems:
Transmission control module (TCM) issues, power steering pump leaks, occasional electrical gremlins, carbon buildup on intake valves (direct injection engines if applicable, though Milan was primarily port injected).
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercury (Defunct brand formerly owned by Ford Motor Company)
Model Evolution
Platform Sharing:
Based on the Mazda GF platform, shared with the Ford Fusion and Mercury Milan.
Production
Production Start Year:
2006
Production End Year:
2009
Manufacturing Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Jdpowers Dependability:
Varies by year and segment, generally competitive within its class during its production run.
Kbb Consumer Satisfaction:
Generally positive ratings for comfort and value.
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