Yamaha FZS6W FZS6WC 2006-2009 Workshop Service Repair Manual

Name: Yamaha FZS6W FZS6WC 2006-2009 Workshop Service Repair Manual
Brand: Yamaha
SKU: 70670
Price: 16.99 USD
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Taper: Motorcycle

Distributeur:

Yamaha

UGS: 70670

Mots clés: 2006 2007 2008 2009 FZS6W FZS6WC Misc Motorcycle Motorcycles Yamaha

Variantes de produits

Description

The FZS600 Fazer, encompassing the FZS6W and FZS6WC models, represents a capable mid-weight naked sportbike produced from 2006 to 2009. Renowned for its reliability and sporty performance, this motorcycle features a liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder inline-four engine displacing 599 cc, delivering approximately 95-98 horsepower. Its steel diamond frame, telescopic front forks, and rear monoshock suspension provide agile handling, complemented by dual front discs and a single rear disc for effective braking. The FZS600 Fazer is designed for riders seeking a versatile machine suitable for commuting, touring, and spirited riding, offering a blend of comfort, practicality, and engaging performance characteristic of its engineering excellence. This factory service repair manual provides comprehensive guidance for the FZS600 Fazer (2006-2009). It covers all essential aspects of maintenance, diagnosis, and repair, including detailed procedures for the engine, transmission, chassis, brakes, and electrical systems. Owners and technicians will find step-by-step instructions for routine maintenance, troubleshooting common issues, and performing major repairs, along with essential technical specifications, torque values, and wiring diagrams. The manual is designed to ensure the longevity and optimal performance of your FZS600 Fazer, making it an indispensable resource for any owner or professional mechanic.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

FZS6W / FZS6WC

Model Nickname:

FZS600 Fazer

Chassis Codes:

FZS6W (standard), FZS6WC (California/US Market specific)

Product Type:

Workshop Service Repair Manual

👋 Introduction

Market Position

Category:

Mid-weight naked sportbike/standard motorcycle

Target Audience:

Riders seeking a versatile, sporty, and reliable motorcycle for commuting, touring, and spirited riding.

Competitive Analysis

Key Competitors:

Honda CB600F Hornet, Suzuki Bandit 600/650, Kawasaki Z750

Key Features

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 5-valve, inline-four cylinder

Frame Type:

Steel diamond frame

Suspension:

Telescopic front forks, rear monoshock suspension

Braking:

Dual front discs, single rear disc (often with optional ABS in some markets)

Styling:

Sleek, aggressive naked styling with a functional bikini fairing for wind deflection

📋 Manual Details

Coverage Areas

Years Covered:

2006, 2007, 2008, 2009

Page Count

Estimated Pages:

Hundreds (precise number not specified, implies comprehensive)

Manual Type

Type:

Official Factory Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnosis, tuning, lubrication, cooling system, fuel system, ignition system, exhaust system

Transmission:

Clutch, gearbox, internal components, operation, maintenance, lubrication

Chassis:

Frame, front fork, rear suspension, steering system, wheel bearings, hubs

Brakes:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, bleeding procedures, disc and pad replacement

Electrical:

Wiring diagrams, lighting system, ignition system, starter system, charging system, battery, fuses, relays, ECU diagnostics

Fuel System:

Carburetor (likely 4x CV type), fuel pump, fuel lines, fuel filter, fuel tank maintenance

Cooling System:

Radiator, coolant hoses, thermostat, water pump, coolant specifications and flush procedures

Bodywork And Trim:

Fairings, seat, body panels, fasteners, removal and installation procedures

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, spark plug checks/replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks

Troubleshooting:

Step-by-step diagnostic flowcharts for common and uncommon problems across all systems

Major Repairs:

Engine rebuilds (top-end and bottom-end), transmission overhauls, suspension component replacement, electrical system repairs

Component Removal Installation:

Detailed instructions for removing and installing virtually every component on the motorcycle

Specifications Data:

Torque values, clearances, fluid capacities, electrical specifications, timing settings

Technical Depth

Depth:

Comprehensive, covering everything from basic checks to full engine disassembly and reassembly. Suitable for both amateur and professional technicians.

📊 Manual Specifications

File Format

File Type:

PDF

Searchability:

Likely text-searchable PDF for efficient information retrieval

Print Quality

Printability:

Printable, allowing for hard copy reference in a workshop environment

Binding Type

Binding Recommendation:

Recommended for spiral or comb binding for ease of use during repairs

Paper Type

Paper Type Recommendation:

Glossy or semi-gloss paper recommended for durability and clarity of diagrams

⚙️ Engine Specifications

Primary Engine

Engine Code:

47X (common for this generation FZS600)

Engine Type:

90-degree V-twin (Correction: FZS600 is Inline-4. This product information is for FZS600 Fazer, which is Inline-4. The V-twin is incorrect for this model.)

Engine Type Correct:

Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, Inline-four

Displacement:

599 cc (600 cc class)

Bore X Stroke:

62.0 mm x 49.6 mm (typical for this engine)

Compression Ratio:

12.2:1 (typical)

Performance

Horsepower Peak:

Approximately 95-98 hp @ 11,000 rpm (factory figures)

Torque Peak:

Approximately 64-66 Nm @ 9,500 rpm (factory figures)

Fuel System

Fuel Delivery:

Carburetor, likely Mikuni BDSR32 (4x CV-type) or similar

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/95 AKI

Fuel Tank Capacity:

19 Liters (approx.)

Lubrication System

Oil Type:

Yamalube 4-stroke motorcycle oil or equivalent API SG/SH/SJ/SL, JASO MA certified

Oil Grade:

10W-40 or 20W-50 depending on ambient temperature (refer to manual for specific recommendations)

Oil Capacity W Filter:

Approximately 3.4 Liters

Oil Capacity Wo Filter:

Approximately 3.0 Liters

🔧 Transmission

Standard

Type:

6-speed constant mesh

Features

Clutch Type:

Wet, multiple-disc

Final Drive:

Chain drive

Fluid Specifications

Transmission Oil Type:

Yamalube Gear Oil API GL-4, SAE 80W or equivalent (refer to manual for specific type/capacity)

📐 Dimensions

Exterior

Length:

Approximately 2,085 mm

Width:

Approximately 770 mm

Height:

Approximately 1,160 mm

Wheelbase:

Approximately 1,430 mm

Weights

Dry Weight:

Approximately 183 kg

Wet Weight:

Approximately 198 kg (fully fueled, ready to ride)

Suspension Travel

Front Fork Travel:

130 mm

Rear Suspension Travel:

135 mm

🛡️ Safety Features

Ratings

Safety Certification:

Meets or exceeds all applicable national and international motorcycle safety standards for its production era.

Active Features

Braking System:

Dual 298mm front discs with 2-piston calipers, single 245mm rear disc with 1-piston caliper. Optional ABS available on some models/markets.

Lighting:

Halogen headlight, LED tail light, clear lens front turn signals.

Passive Features

Frame Construction:

High-tensile steel diamond frame for rigidity and rider feedback.

Ergonomics:

Comfortable, upright riding position designed for rider control and fatigue reduction.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, trip meters, clock. Basic and functional for the era.

Driver Assistance

ABS:

Optional Anti-lock Braking System (ABS) available on select models, enhancing braking safety.

Connectivity

Connectivity Features:

No integrated smart connectivity features (e.g., Bluetooth, smartphone integration) typical of modern motorcycles. Focus is on mechanical and electrical systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km or 3 months, whichever comes first (typical recommendation, refer to manual)

Air Filter Check:

Every 6,000 km or 6 months (typical recommendation, refer to manual)

Spark Plug Replacement:

Every 12,000 km or 12 months (typical recommendation, refer to manual)

Valve Clearance Check:

Every 12,000 km or 12 months (critical maintenance item, refer to manual for precise interval)

Fluid Specifications

Coolant Type:

Permanent type antifreeze coolant (ethylene glycol based) with demineralized water, 50:50 mixture.

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, tires, fork seals (depending on mileage and care).

Potential Electrical Issues:

Wiring harness integrity, stator output (less common but possible on older bikes).

Carburetor Cleaning:

Periodic cleaning and synchronization of carburetors may be required for optimal performance, especially if fuel quality varies.

📚 Vehicle History

Brand Heritage

Manufacturer Reputation:

Yamaha is renowned for its high-quality engines, reliability, and sport-oriented motorcycles. The 'Fazer' lineage is well-established.

Model Evolution

Predecessor:

FZS600 Fazer (pre-2004 model, with different engine and styling)

Generation:

This generation (2004-2009) received updates including revised styling, improved chassis components, and engine refinements compared to the original FZS600 Fazer.

Production

Production Period:

2004-2009 (for this specific generation)

Production Location

Manufacturing Plants:

Primarily manufactured in Japan by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Press Reviews:

The FZS600 Fazer generation was generally well-received by motorcycle publications for its balanced performance, comfort, and value for money, often praised as a competent all-rounder.