2006-2009 Yamaha Wolverine 350 Repair Manual

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Taper: Atv

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UGS: 93844

Mots clés: 2006 2007 2008 2009 ATV Powersports Wolverine 350 Wolverine Models Yamaha

Variantes de produits

Description

This repair manual covers the 2006-2009 Wolverine 350 ATV, model code YFM350FX. Known for its reliable air-cooled engine, selectable 4WD/2WD capability, and independent front suspension, the Wolverine 350 is a versatile all-terrain vehicle popular for recreational trail riding and light utility tasks. The reputation for durability and engineering quality underpins this model, making it a strong contender in its market segment, comparable to offerings from other major manufacturers. Its robust design and user-friendly features contribute to its enduring appeal for those seeking dependable performance in varied terrain. This comprehensive manual provides detailed information essential for the maintenance, repair, and troubleshooting of your Wolverine 350. It includes step-by-step instructions for all major systems, such as the engine, transmission, drivetrain, brakes, suspension, and electrical system. You will find coverage of routine maintenance procedures, diagnostic flowcharts for common issues like CVT belt wear or carburetor problems, and detailed technical specifications, including torque values and fluid requirements. This resource is designed to assist owners, mechanics, and technicians in keeping the ATV in optimal working condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Wolverine 350

Model Code:

YFM350FX

Product Type:

Repair Manual

Product Name:

2006-2009 Yamaha Wolverine 350 Repair Manual

👋 Introduction

Market Position

Market Segment:

Entry-level to mid-range utility ATV, popular for recreational trail riding and light-duty farm work.

Competitive Analysis

Competitors:

Competed directly with models like the Honda FourTrax 350, Suzuki Eiger 400, and Kawasaki Bayou 300 during its production run.

Key Features

Key Selling Points:

Reliable air-cooled engine, selectable 4WD/2WD, independent front suspension, and Yamaha's reputation for durability.

📋 Manual Details

Coverage Areas

Applicable Years:

2006, 2007, 2008, 2009

Vehicle Type:

ATV (All-Terrain Vehicle)

Page Count

Page Count:

Estimating based on typical factory service manuals for this era and vehicle type, expect approximately 300-500 pages.

Manual Type

Manual Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF likely)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel injection (if applicable), carburetor specifications and tuning.

Transmission:

Automatic transmission (CVT) disassembly, inspection, repair, maintenance, clutch components, gear selection mechanisms, lubrication.

Drivetrain:

Front and rear differentials, drive shafts, CV joints, wheel hubs, propeller shafts, final drive assembly.

Brakes:

Hydraulic brake system inspection, hydraulic fluid specifications, brake caliper maintenance, brake pad replacement, rotor inspection, bleeding procedures, parking brake.

Suspension:

Front and rear suspension systems, shock absorbers, springs, A-arms, bushings, steering knuckle, alignment specifications.

Steering:

Steering column, tie rods, ball joints, steering rack/gearbox, alignment procedures, troubleshooting steering issues.

Electrical System:

Wiring diagrams, battery specifications, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), starter motor, lighting system, fuses, relays, switches, troubleshooting electrical faults.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter replacement, carburetor specifications and overhaul (likely for this model). Detailed diagrams and troubleshooting.

Cooling System:

Radiator, fan, hoses, thermostat, coolant type and capacity, flushing and refilling procedures.

Exhaust System:

Muffler, exhaust pipes, heat shields, gasket replacement.

Frame And Bodywork:

Frame inspection, body panel removal/installation, plastic component repair, seat, handlebars, racks, fenders.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil change intervals and specifications, filter replacement, lubrication points, valve clearance checks, drive belt inspection/replacement.

Troubleshooting:

Diagnostic flowcharts, common problem identification, solutions for starting issues, performance problems, electrical faults, and mechanical failures.

Repair:

Step-by-step instructions for disassembly, component replacement, reassembly, and adjustment for all major vehicle systems.

Rebuilds:

Comprehensive guides for engine rebuilds, transmission overhauls, and other major component restorations.

Torque Specifications:

Essential torque values for all critical fasteners to ensure proper assembly and prevent damage.

Specifications:

Detailed technical specifications for all components, including dimensions, clearances, pressures, and electrical values.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format) is the standard for downloadable manuals, offering searchability and easy printing.

Print Quality

Print Quality:

High resolution scans and text for clear reading and accurate reproduction of diagrams and illustrations. Designed for clarity when printed.

Binding Type

Binding Type:

N/A (Digital Download - for potential printed version, typically coil-bound or perfect-bound for ease of use in a workshop).

Paper Type

Paper Type:

N/A (Digital Download - if printed, typically on durable, semi-gloss paper to withstand workshop conditions).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, SOHC, 4-stroke

Engine Displacement:

348 cc

Bore X Stroke:

83.0 mm x 64.5 mm

Compression Ratio:

8.8:1

Performance

Horsepower:

Approximately 20-22 HP (estimated, specific dyno data not usually in FSM)

Torque:

Approximately 20-22 lb-ft (estimated)

Fuel System

Fuel Delivery:

Mikuni BSR33 carburetor

Fuel Type:

Unleaded gasoline, 87 octane minimum

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Spark Plug Type:

NGK CR7E (or equivalent)

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 Motorcycle Oil (API SG or higher)

Oil Capacity:

Approx. 1.7 Liters (with filter change)

🔧 Transmission

Standard

Type:

Automatic (Yamaha Constant Velocity Transmission - CVT)

Drive Modes:

Selectable 2WD/4WD

Final Drive:

Shaft Drive

Features

Reverse:

Transmission Fluid Type:

Yamalube 4 (or equivalent) SAE 10W-40 Motorcycle Oil (API SG or higher)

Transmission Fluid Capacity:

Approx. 0.5 Liters (check dipstick)

📐 Dimensions

Exterior

Length:

Approx. 74.4 inches (1890 mm)

Width:

Approx. 41.5 inches (1055 mm)

Height:

Approx. 41.7 inches (1060 mm)

Wheelbase:

Approx. 49.2 inches (1250 mm)

Weights

Dry Weight:

Approx. 552 lbs (250 kg)

Ground Clearance:

Approx. 7.1 inches (180 mm)

Cargo

Front Rack Capacity:

Approx. 88 lbs (40 kg)

Rear Rack Capacity:

Approx. 176 lbs (80 kg)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet ANSI standards for ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Lighting:

Dual 30W Krypton headlights, 8W taillight.

Passive Features

Chassis Design:

Reinforced steel frame with integrated floorboards for rider protection.

Tires:

AT-specific knobby tires for traction and stability.

💡 Technology Features

Infotainment

Features:

Not applicable for this model. Focus is on utility and performance.

Driver Assistance

Features:

No electronic driver assistance features. Relies on mechanical systems and rider input.

Connectivity

Features:

Not applicable. Basic electrical system for starting, ignition, and lighting.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 3 months, whichever comes first. (Initial break-in period service is crucial).

Air Filter Cleaning:

Inspect every 500 km, clean as needed. Replace when damaged.

Spark Plug Replacement:

Inspect every 2000 km, replace as needed or per schedule.

Valve Clearance Check:

Every 4000 km or 2 years.

Brake Fluid Flush:

Every 2 years or as needed.

Fluid Specifications

Engine Oil Specification:

Yamalube 4 (or equivalent) SAE 10W-40 Motorcycle Oil (API SG or higher)

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid

Gear Oil Specification:

Yamalube Hypoid Gear Oil (or equivalent) SAE 80 API GL-4

Known Issues

Common Problems:

CVT belt wear/failure, carburetor gumming due to infrequent use, occasional starter solenoid issues, rear differential seal leaks. The manual will provide diagnostic procedures for these.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, known for its long history in powersports and innovation.

Model Evolution

Predecessors:

The Wolverine line evolved from earlier Yamaha 2WD models, with the 350FX introducing independent rear suspension and often a more utility-focused design compared to sportier models.

Key Updates Within Generation:

Minor cosmetic changes and potential internal component updates might have occurred between 2006 and 2009, but the core platform remained consistent.

Production

Production Period:

The Wolverine 350 model series was in production for a significant period, with the 350FX variant representing specific configurations within that lineage.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards are not typically highlighted for this utility ATV model, Yamaha consistently receives recognition for engine reliability and build quality within the powersports industry.