Download 2006-2009 Yamaha YFM700 Raptor Repair Manual ATV PDF

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

21 people are viewing this right now

Taper: Atv

Distributeur:

UGS: 50741

Mots clés: 2006 2007 2008 2009 ATV Powersports Raptor Models Yamaha YFM700 Raptor

Variantes de produits

Description

The Yamaha YFM700 Raptor, including the YFM700 and YFM700RV variants, is a high-performance sport All-Terrain Vehicle (ATV) designed for enthusiasts, racers, and recreational riders who demand power and agility. Produced for the years 2006 through 2009, this model is recognized for its torquey and powerful liquid-cooled 686cc engine featuring fuel injection for enhanced throttle response and efficiency. Its engineering quality is evident in its agile chassis and long-travel suspension, providing exceptional handling capabilities. The Raptor lineage is well-established, building upon the success of previous models and consistently receiving industry acclaim for its performance and racing prowess. This comprehensive Factory Service Manual provides essential information for the maintenance and repair of your Yamaha YFM700 Raptor. Covering all major systems including the engine, fuel system, cooling system, transmission, drivetrain, suspension, brakes, and electrical system, the manual details everything from routine scheduled maintenance like oil changes and filter replacements to complete component overhaul and troubleshooting. It includes step-by-step disassembly and assembly procedures, inspection guidelines, and technical specifications crucial for technicians and owners. This resource is designed to help maintain the peak performance and longevity of this complex machine, ensuring it remains in optimal condition for any riding pursuit.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM700 Raptor

Model Variant:

YFM700, YFM700RV

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Chassis Code:

YFM700

Engine Code:

Likely based on Yamaha's 686cc single-cylinder platform

👋 Introduction

Market Position

Category:

High-performance sport ATV

Target Audience:

Enthusiasts, racers, recreational riders seeking power and agility

Competitive Analysis

Key Competitors:

Honda TRX series, Suzuki LT-R/LT-Z series, Kawasaki KFX series

Key Features

Engine Performance:

Torquey and powerful liquid-cooled engine

Handling:

Agile chassis, long-travel suspension

Technology:

Fuel injection (EFI) for improved throttle response and efficiency

Manual Value:

Essential for maintaining peak performance and longevity of a complex machine

📋 Manual Details

Coverage Areas

Applicable Years:

2006, 2007, 2008, 2009

Regions Covered:

Global (based on factory service data)

Page Count

Estimated Page Count:

Likely 400-600 pages (typical for comprehensive ATV repair manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

File Format

File Type:

Searchability:

Likely searchable text (depending on PDF creation process)

Print Quality

Quality:

High-resolution, printable quality

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, disassembly, assembly, inspection, tuning

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel filter, throttle body

Cooling System:

Radiator, fan, coolant, water pump, hoses

Transmission:

Clutch, gearbox, shifting mechanism, lubrication

Drivetrain:

Drive shafts, differential, bearings, seals

Suspension:

Front and rear suspension, shocks, A-arms, linkage, adjustments

Brakes:

Front and rear brake calipers, master cylinders, brake lines, fluid, parking brake

Electrical System:

Ignition system, battery, charging system (stator, regulator/rectifier), lighting, wiring diagrams

Steering:

Handlebars, steering column, tie rods, steering knuckles

Frame And Bodywork:

Chassis inspection, body panels, seat, fenders, racks

Wheels And Tires:

Tire pressure, wheel installation, lug nut torque

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication

Disassembly Assembly:

Step-by-step procedures for all major components

Repair Overhaul:

Detailed instructions for engine, transmission, and other component rebuilds

Inspection:

Component wear checks, diagnostic procedures

Troubleshooting:

Diagnosis of common problems and solutions

Special Tool Usage:

Identification and use of specialized tools required for repairs

Technical Depth

Depth:

Comprehensive Factory Level (suitable for professional technicians and experienced DIYers)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Single-cylinder, Liquid-cooled, DOHC, 4-valve

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Performance

Horsepower:

Estimated 50-55 HP (stock, varies with tuning and conditions)

Torque:

Estimated 45-50 lb-ft (stock)

Fuel System

Fuel Delivery:

Yamaha Fuel Injection (YFI) with 44mm throttle body

Fuel Type:

Unleaded gasoline (minimum 87 octane)

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher

Oil Capacity:

Approx. 1.7 L (with oil filter change)

Ignition

Ignition System:

TCI (Transistor Controlled Ignition)

Cooling System

Cooling Method:

Liquid-cooled

Starting System

Starter:

Electric starter

🔧 Transmission

Standard

Type:

Constant-mesh 5-speed, wet multi-disc clutch

Optional

Reverse:

Standard

Features

Drive:

Shaft drive, sealed O-ring chain

Lubrication

Gear Oil Type:

Yamalube Gear Oil (or equivalent) SAE 80 API GL-4

Gear Ratios

First Gear:

2.643 (37/14)

Second Gear:

1.944 (35/18)

Third Gear:

1.500 (30/20)

Fourth Gear:

1.235 (29/23.5)

Fifth Gear:

1.045 (23/22)

Reverse Gear:

2.067 (31/15)

📐 Dimensions

Exterior

Length:

Approximately 72.6 inches (1845 mm)

Width:

Approximately 45.5 inches (1155 mm)

Height:

Approximately 43.7 inches (1110 mm)

Wheelbase:

Approximately 50.4 inches (1280 mm)

Ground Clearance:

Approximately 10.5 inches (267 mm)

Weights

Dry Weight:

Approximately 423 lbs (192 kg)

Fuel Capacity:

3.4 gallons (13 Liters), including 0.7-gallon reserve

🛡️ Safety Features

Ratings

Safety Certification:

Meets ANSI/SVIA 1-2010 standards for recreational ATVs

Active Features

Brakes:

Hydraulic disc brakes front and rear

Passive Features

Handlebars:

Handlebar-mounted grab bar for rider stability

Lighting:

Dual 30W halogen headlights, 8W brake/taillight

💡 Technology Features

Infotainment

Features:

N/A (Basic ATV with focus on performance, no infotainment system)

Driver Assistance

Features:

N/A (No electronic driver assistance systems)

Connectivity

Features:

Engine Management

System:

Yamaha Fuel Injection (YFI) controlled by ECU

Diagnostics

Interface:

On-board diagnostic capabilities via ECU, requiring specialized tools or knowledge for advanced diagnostics outlined in the manual.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months, whichever comes first

Air Filter Cleaning:

Every 20 hours or as needed in dusty conditions

Spark Plug Inspection:

Every 100 hours

Valve Clearance Check:

Every 100 hours

Fluid Specifications

Engine Oil Specification:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher

Brake Fluid Specification:

DOT 4 hydraulic brake fluid

Coolant Specification:

High-quality, permanent type ethylene glycol-based coolant (50/50 mix with distilled water)

Known Issues

Common Wear Items:

Brake pads, tires, chain and sprockets, wheel bearings (depending on usage)

Potential Failures:

EFI sensor issues (MAP, TPS), ignition coil problems (less common), drive shaft U-joints (under heavy load)

📚 Vehicle History

Brand Heritage

Manufacturer History:

Yamaha Motor Company has a long and successful history in powersports, including ATVs, motorcycles, and marine products.

Model Evolution

Raptor Lineage:

The YFM700 Raptor is a successor to the highly popular YFM660R Raptor, bringing significant improvements in power and technology.

Production

Manufacturing Location:

Likely produced in Japan or North America by Yamaha.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The Yamaha Raptor line has consistently received acclaim for its performance, handling, and racing capabilities.