Yamaha FZS1000S 2006-2010 Workshop Service Repair Manual

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UGS: 55568

Mots clés: 2006 2007 2008 2009 2010 FZS1000S Misc Motorcycle Motorcycles Yamaha

Variantes de produits

Description

The FZS1000S, also known as the Fazer 1000S, represents a robust sport-touring motorcycle from the first generation (RN06) produced between 2006 and 2010. Engineered by, renowned for its commitment to performance and reliability, this model features a liquid-cooled, 998cc inline-four engine, an aluminum Deltabox frame, and advanced suspension components for a versatile riding experience. Its design prioritizes rider comfort during long-distance travel while delivering exhilarating performance for spirited riding, making it a strong contender in its segment. This comprehensive Workshop Service Repair Manual provides in-depth guidance for maintaining and repairing the FZS1000S. Covering a wide array of systems, including engine, fuel, ignition, transmission, cooling, brakes, and electrical systems, the manual offers detailed procedures for everything from routine servicing and fluid changes to complete engine rebuilds and electrical troubleshooting. With clear instructions, diagnostic charts, and precise torque specifications, this manual is an essential resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their FZS1000S.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

FZS1000S

Model Alias:

Fazer 1000S

Generation:

First Generation (RN06)

Codes

Chassis Codes:

👋 Introduction

Market Position

Segment:

Sport-touring motorcycle

Target Audience:

Riders seeking a versatile, powerful, and reliable motorcycle for commuting, touring, and spirited riding.

Competitive Analysis

Key Competitors:

Suzuki Bandit 1200/1250, Honda CB1000R (later models), Kawasaki Z1000 (earlier models).

Key Features

Engine Type:

Inline-four, liquid-cooled, DOHC

Framing:

Aluminum Deltabox frame

Brakes:

Dual 320mm front discs, 267mm rear disc.

Suspension:

Adjustable front forks, adjustable rear monoshock.

📋 Manual Details

Coverage Areas

Applicable Years:

2006, 2007, 2008, 2009, 2010

Page Count

Estimated Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, assembly, inspection, diagnosis, and repair of the 1000cc inline-four engine.

Fuel System:

Carburetor overhaul, fuel pump, fuel lines, and related components.

Ignition System:

Ignition timing, spark plugs, ignition coils, and ECU.

Transmission:

Clutch operation, gearbox disassembly, assembly, inspection, and lubrication.

Cooling System:

Radiator, fan, coolant flow, thermostat, and water pump.

Exhaust System:

Muffler, catalytic converter (if applicable), and exhaust pipe inspection and replacement.

Chassis:

Frame inspection, steering head bearings, swingarm, and suspension components.

Front Suspension:

Fork disassembly, seal replacement, oil levels, damping adjustments.

Rear Suspension:

Shock absorber inspection, spring preload, damping adjustments, linkage maintenance.

Brakes:

Front and rear brake caliper servicing, master cylinders, brake fluid replacement, pad and disc inspection/replacement.

Wheel And Tires:

Tire inspection, pressure, wheel bearing maintenance, rim specifications.

Electrical System:

Wiring diagrams, battery maintenance, charging system, lighting, starter motor, fuses, relays.

Instruments And Controls:

Dashboard indicators, switches, throttle, clutch, and brake lever adjustments.

Bodywork And Fairings:

Fairing removal and installation, seat, fuel tank, and cosmetic component servicing.

Troubleshooting:

Diagnostic charts for common problems and solutions.

Procedures Included

Maintenance Procedures:

Routine servicing, oil changes, filter replacements, chain adjustment, brake bleeding.

Repair Procedures:

Detailed step-by-step instructions for component disassembly, repair, and reassembly.

Diagnostic Procedures:

System checks, fault finding, and testing of electrical and mechanical components.

Calibration And Adjustment:

Carburetor synchronization, idle speed adjustment, linkage adjustments.

Torque Specifications:

Precise torque values for all critical fasteners.

Engine Rebuild:

Detailed procedures for complete engine teardown, component inspection, and reassembly including piston, ring, and crankshaft replacement.

Electrical Troubleshooting:

Comprehensive wiring diagrams with step-by-step diagnostic flowcharts for electrical faults.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds.

Diagnostic Tools:

Details specific diagnostic procedures and required tools for accurate fault finding.

📊 Manual Specifications

File Format

File Type:

Print Quality

Clarity:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Searchability

Search Functionality:

Likely searchable text within the PDF for quick information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Code:

Displacement:

998 cc

Bore X Stroke:

74 mm x 58 mm

Compression Ratio:

11.5:1

Valve Train:

DOHC, 16 valves (4 per cylinder)

Performance

Horsepower:

Approx. 140 hp @ 10,000 rpm (claimed)

Torque:

Approx. 102 Nm @ 7,500 rpm (claimed)

Fuel System

Carburetor Type:

Mikuni BDSR40 (40mm) constant velocity carburetors

Fuel Tank Capacity:

21 Liters (5.5 US gal)

Lubrication

Oil Type:

Yamaha recommends Yamalube 4 (10W-40) or equivalent SAE 20W-40 API SG, SF, or HS Type SE, SF, SG

Oil Capacity With Filter Change:

3.1 Liters (3.3 US qt)

🔧 Transmission

Standard

Type:

6-speed sequential constant mesh

Features

Clutch:

Wet, multiple-disc, cable-actuated

Final Drive:

530 O-ring chain

📐 Dimensions

Exterior

Length:

2120 mm (83.5 in)

Width:

770 mm (30.3 in)

Height:

1205 mm (47.4 in)

Wheelbase:

1450 mm (57.1 in)

Weights

Dry Weight:

215 kg (474 lbs)

Wet Weight:

233 kg (514 lbs) (approx.)

Maximum Load:

N/A (Refer to manual for specifics)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles typically do not have standardized crash test ratings like cars)

Active Features

Braking System:

Hydraulic dual disc front, hydraulic single disc rear. ABS was an optional feature on some models.

Passive Features

Lighting:

Halogen headlamp, LED taillight.

💡 Technology Features

Infotainment

Display:

Analog tachometer, digital speedometer, multi-function LCD display (odometer, trip meters, fuel gauge, clock).

Driver Assistance

Optional on some model years/regions.

Connectivity

Connectivity Features:

N/A (No integrated smartphone or Bluetooth connectivity)

🔧 Maintenance

Service Intervals

First Service:

1000 km (600 miles) or 1 month

Subsequent Services:

Every 6000 km (3700 miles) or 6 months, whichever comes first.

Valve Clearance Check:

26,600 km (16,500 miles) or 24 months

Fluid Specifications

Engine Oil Grade:

10W-40 (Yamalube 4 recommended)

Coolant:

Permanent type antifreeze coolant (50% solution) - Yamaha Super Coolant recommended

Brake Fluid:

DOT 4

Fork Oil Grade:

Yamaha Fork Oil 10W or equivalent SAE 10W

Fork Oil Level:

135 mm (5.31 in) from top of inner tube with spring removed and fork collapsed

Chain Lubricant:

Proper motorcycle chain lubricant

Known Issues

Common Wear Items:

Clutch plates, brake pads, fork seals, steering head bearings.

Potential Electrical Issues:

While generally robust, some units might experience aging wiring or stator issues over high mileage.

Carburetor Maintenance:

Regular cleaning and synchronization are recommended for optimal performance due to carburetors.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company

Heritage Focus:

Renowned for performance, innovation, and reliability in motorcycle manufacturing.

Model Evolution

Predecessor:

Yamaha YZF1000R Thunderace (shared engine basis)

Key Changes From Thunderace:

Sport-touring focus, revised ergonomics, improved wind protection, different chassis tuning.

Production

Production Years:

2001-2005 (FZS1000), 2006-2010 (FZS1000S - updated models, including specific market variants like the Fazer 1000S).

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Praised for its torquey engine, comfortable ergonomics for a sportbike, and overall value.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to reliability and performance.