Aprilia SXV RXV 450 550 2006-2012 Service Repair Manual

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This manual covers the SXV RXV range of motorcycles, including the SXV 450, RXV 450, SXV 550, and RXV 550 models produced between 2006 and 2012. An Italian manufacturer with...

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Taper: Motorcycle

Distributeur:

UGS: 58504

Mots clés: 2006 2007 2008 2009 2010 2011 2012 550 Aprilia CASE Construction Crawler Dozers Motorcycle RXV 450 RXV 550 SXV 450 SXV 550

Variantes de produits

Description

This manual covers the SXV RXV range of motorcycles, including the SXV 450, RXV 450, SXV 550, and RXV 550 models produced between 2006 and 2012. An Italian manufacturer with a rich racing heritage, is known for its innovative engineering and performance-focused machines. The SXV and RXV series represent a commitment to the supermoto and off-road segments, combining powerful V-twin engines with agile chassis designs, offering a unique blend of performance and handling for riders seeking an exhilarating experience. This comprehensive workshop service repair manual provides detailed guidance for service and repair, alongside essential troubleshooting, maintenance, and diagnostic procedures. It covers all major systems, including the V-twin engine, 6-speed transmission, chassis, suspension, and electrical systems, with specific attention to engine and gearbox maintenance, cooling and lubrication systems, intake and exhaust, and bodywork. The manual includes step-by-step repair instructions, detailed diagrams, illustrations, and wiring schematics, ensuring owners, independent repair shops, and professional mechanics have the necessary information to maintain and repair these performance motorcycles effectively and safely.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

SXV RXV

Model Variants:

SXV 450, RXV 450, SXV 550, RXV 550

Production Years Covered:

2006, 2007, 2008, 2009, 2010, 2011, 2012

👋 Introduction

Market Position

Target Audience:

Owners with basic mechanical skills, independent repair shops, and professional mechanics seeking factory-level repair information.

Competitive Analysis

Value Proposition:

Provides the same essential information as official dealer service manuals, enabling significant cost savings on maintenance and repairs.

Key Features

Accuracy And Conciseness:

Features accurate, clear, and concise text combined with detailed illustrations and diagrams.

Completeness:

Guaranteed to be complete and intact, with no missing or corrupt parts or pages.

Ease Of Use:

Designed to be easily understood by individuals with basic mechanical knowledge, thanks to clear, step-by-step instructions.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Secondary Coverage:

Troubleshooting, Maintenance, Diagnostics

Page Count

Estimated Page Count:

Varies based on specific model year and engine variant within the range, but comprehensive manuals typically exceed 300 pages.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Reader Requirements:

Requires Adobe PDF Reader.

📖 Manual Coverage

Systems Covered

Engine And Powertrain:

Engine specifications, removal/installation, internal components, cooling system, lubrication, fuel system, intake & exhaust, engine management

Transmission And Drivetrain:

Transmission overhaul, drive chain maintenance, sprockets, gearbox operation

Chassis And Suspension:

Steering system, shocks (suspension forks and rear shock), frame components

Electrical System:

Wiring diagrams, ignition system, lighting, battery, starter, charging system

Bodywork And Plastics:

Body panels, fairings, seating, general assembly

Cooling System Details:

Radiator, coolant lines, thermostat, water pump maintenance and repair.

Lubrication System Details:

Oil pump, oil filter, oil passages, and oil change procedures.

Intake And Exhaust Systems:

Airbox, intake manifolds, exhaust pipes, mufflers, and tuning considerations.

Body Work And Plastics Details:

Removal, installation, and repair of fairings, seat, fuel tank cover, and other body panels.

Procedures Included

Maintenance:

Routine maintenance, periodic checks and adjustments, lubrication schedules, fluid changes

Repair And Rebuild:

Step-by-step repair instructions for all major components, engine rebuild procedures, transmission rebuild, suspension service

Troubleshooting:

Advanced troubleshooting guides, diagnostic procedures for common and complex issues

Engine Diagnostics:

Includes procedures for diagnosing engine performance issues, misfires, and abnormal noises.

Transmission Diagnostics:

Covers troubleshooting of shifting issues, clutch problems, and gearbox noises.

Suspension Service:

Detailed instructions for fork seal replacement, damper adjustments, and rear shock maintenance.

Electrical Troubleshooting:

Extensive troubleshooting for electrical faults using wiring diagrams, including starter system, ignition, lighting, and sensor circuits.

Fuel System Servicing:

Instructions for fuel injector cleaning, fuel pump testing, and fuel line maintenance.

Wheel And Tire Maintenance:

Includes procedures for wheel bearing replacement, tire mounting/balancing, and spoke tensioning (if applicable).

Engine Timing Adjustment:

Procedures for setting valve timing and ignition timing.

Clutch Adjustment And Service:

Instructions for clutch lever adjustment, clutch plate replacement, and related components.

Suspension Geometry Adjustment:

Information on adjusting suspension sag and damping characteristics.

Diagnostic Codes:

While not explicitly stated as OBD-II, the manual will detail methods for identifying and interpreting any diagnostic trouble codes specific to the motorcycle's ECU.

Technical Depth

Depth Of Information:

Comprehensive, covering everything from basic checks to complete engine and chassis overhauls, mirroring factory service procedures.

Diagrams And Illustrations:

Includes detailed diagrams, illustrations, and wiring schematics for clear understanding and execution of repairs.

Torque Specifications:

Provides critical torque specifications for all fasteners, essential for proper assembly and safety.

Clearances And Tolerances:

Details specific engine component clearances and assembly tolerances for optimal performance and longevity.

Wiring Schematics Detail:

Detailed, color-coded wiring diagrams are included, crucial for electrical diagnostics and repairs.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

High-quality, printable pages for workshop use. Individual pages can be printed as needed.

Binding Type

Binding:

Digital (PDF) - No physical binding

Paper Type

Paper Type For Printing:

Standard printer paper (8.5x11 inch or A4) recommended for printing

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin cylinder, four-stroke (common for SXV/RXV models)

Engine Displacement Options:

450cc and 550cc (specific variants exist for each)

Performance

Horsepower And Torque:

Specific figures vary by model year and exact configuration, but generally offer competitive power for their displacement in the supermoto/off-road category. Typically in the range of 50-70+ HP.

Fuel System

Fuel Delivery:

Likely fuel injection (EFI) for this era, though carbureted versions may exist for earlier models or specific markets. Manual will detail specific system.

Engine Type

Engine Configuration:

V-twin, 4-stroke, liquid-cooled

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmissions:

Not applicable for this model range; standard configuration.

Features

Transmission Features:

Wet multi-plate clutch, gear ratio specifications provided in manual.

📐 Dimensions

Exterior

Frame Type:

Trellis frame (typical for Aprilia sport motorcycles)

Weights

Dry Weight:

Specific dry weight varies by model (SXV vs RXV) and year, typically in the range of 120-140 kg.

🛡️ Safety Features

Ratings

Safety Features Overview:

As a performance-oriented motorcycle, safety relies on rider skill and proper maintenance. The manual provides critical information for safe operation and repair.

Active Features

Braking System:

High-performance hydraulic disc brakes (front and rear). Manual will detail specific caliper, rotor, and master cylinder servicing.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for this model. Primarily focused on performance and mechanicals.

Driver Assistance

Rider Aids:

No electronic rider aids like ABS or traction control are typically found on these models from this era.

Connectivity

Connectivity Features:

Not applicable for this model.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or annually, but specific intervals will be detailed in the manual for both engine and gearbox oil.

Spark Plug Replacement:

Refer to manual for specific mileage or time-based intervals, often around 10,000-15,000 km.

Fluid Specifications

Engine Oil Type:

Requires specific motorcycle-grade synthetic oil meeting API SG/SH/SJ or higher and JASO MA/MA2 specifications. Viscosity grade (e.g., 10W-40 or 15W-50) specified in manual.

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives. Manual will specify mix ratio and exact type.

Brake Fluid Type:

DOT 4 hydraulic brake fluid is typically specified. Manual will confirm exact requirement.

Gearbox Oil Type:

Separate gearbox oil often required, meeting specific motorcycle gear oil specifications. Manual will list type and capacity.

Known Issues

Common Wear Items:

Drive chain and sprockets, wheel bearings, brake pads, clutch components, and potential valve adjustments due to high-performance engine design.

Electrical Gremlins:

Some owners have reported occasional electrical connector issues or sensor faults, which detailed wiring diagrams in the manual are essential for diagnosing.

📚 Vehicle History

Brand Heritage

Aprilia Heritage:

Aprilia is an Italian manufacturer renowned for its success in motorcycle racing, particularly in Grand Prix championships, known for innovative engineering and performance-oriented machines.

Model Evolution

Sxv Rxv Lineage:

The SXV and RXV models represented Aprilia's venture into the supermoto and off-road racing segments, combining powerful V-twin engines with agile chassis designs.

Production

Manufacturing Location:

Italy