Aprilia RXV 450 Engine 2006-2013 Workshop Service Manual

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Taper: Motorcycle

Distributeur:

UGS: 83394

Mots clés: 2006 2007 2008 2009 2010 2011 2012 2013 Aprilia Misc Motorcycle Motorcycles RXV 450 Engine

Variantes de produits

Description

The RXV 450, produced from 2006 through 2013, is a high-performance dual-sport motorcycle renowned for its Italian engineering and distinctive V-twin engine. This model stands out in its segment with an aggressive styling, advanced chassis components, and strong performance potential, making it a capable machine for both on-road and off-road excursions. Its unique V-twin, 4-stroke engine configuration, coupled with a liquid-cooled system and electronic fuel injection, offers a potent power delivery, typically producing around 50-55 horsepower. The RXV 450 represents a commitment to innovation and performance, building on a rich heritage in motorcycle racing. This workshop service manual provides comprehensive guidance for the maintenance and repair of the RXV 450 across its production years. It covers all essential systems, including detailed procedures for engine assembly and disassembly, transmission overhauls, chassis component maintenance, and electrical system diagnostics. The manual includes routine servicing schedules, troubleshooting guides for common issues, and critical technical specifications such as torque values and fluid capacities. By detailing everything from basic maintenance tasks like oil changes and filter replacements to complex engine and chassis rebuilds, this manual serves as an indispensable resource for owners, mechanics, and technicians aiming to preserve the performance and longevity of their RXV 450.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RXV 450

Model Designation:

RXV 450

Vehicle Type:

Dual-sport Motorcycle

Codes

Engine Code General:

V-twin, 4-stroke

👋 Introduction

Market Position

Motorcycle Segment:

High-performance dual-sport/supermoto motorcycle, known for its Italian engineering and off-road capability.

Competitive Analysis

Competitors:

Primarily competed with other European and Japanese dual-sport and supermoto models of similar displacement, though the RXV often stood out due to its V-twin engine configuration.

Key Features

Distinctive Attributes:

Unique V-twin engine layout in its class, aggressive styling, advanced chassis components, strong performance potential.

📋 Manual Details

Coverage Areas

Years Covered:

2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013

Page Count

Page Count:

Not specified in product description, but typically a comprehensive workshop manual for this era of Aprilia would exceed 500 pages.

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English (assumed based on common practice for this market and product description's context)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly/disassembly, lubrication system, cooling system, fuel system (carburetor/injection), ignition system, exhaust system, starting system, engine electricals.

Transmission Systems:

Gearbox overhaul, clutch operation and maintenance, shift mechanism.

Chassis Systems:

Frame inspection and repair, suspension (forks and rear shock), steering system, wheels, tires, braking system (front and rear), drive chain and sprockets.

Electrical Systems:

Wiring diagrams, lighting system, battery, charging system, instrumentation, starter motor, ignition coils, sensors.

Bodywork And Trim:

Fairings, seat, fuel tank, fenders, decorative elements.

Procedures Included

Maintenance Procedures:

Routine servicing, oil changes, filter replacements, spark plug checks, chain adjustment, brake bleeding, coolant flushing.

Repair Procedures:

Component-level repair and replacement, engine rebuilding, gearbox repairs, suspension overhauls, electrical diagnostics and repair.

Troubleshooting Guides:

Diagnostic charts for common problems, symptom-based fault finding.

Technical Specifications:

Torque specifications, valve clearances, fluid capacities, electrical component data, wear limits.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to complete engine and chassis rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Digital PDF, allowing for scalable viewing and printing of diagrams and text.

Binding Type

Binding Type:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, V-twin (90° V-angle)

Displacement:

449.8 cc

Bore X Stroke:

70 mm x 58 mm (typical for this engine family, specific data in manual)

Compression Ratio:

12.5:1 (typical, specific data in manual)

Valve Train:

DOHC, 4 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower Output:

Approximately 50-55 HP (actual figures vary by market and specific tuning, manual will provide definitive specs).

Torque Output:

Approximately 45-50 Nm (actual figures vary by market and specific tuning, manual will provide definitive specs).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - typically Dell'Orto or similar, with dual throttle bodies.

Fuel Type:

Unleaded gasoline, minimum 95 RON

Engine Components

Camshaft Type:

Dual Overhead Camshaft (DOHC)

Pistons:

Forged aluminum (typical for performance engines).

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-plate, hydraulically operated

Features

Gear Ratios:

Specific gear ratios will be detailed in the manual, crucial for performance tuning and understanding power delivery.

Final Drive:

Chain drive (e.g., 15/48T sprocket ratio typical).

📐 Dimensions

Exterior

Overall Length:

Approx. 2200 mm (varies by specific RXV model configuration, e.g., RXV 450 vs. SXV 450)

Overall Width:

Approx. 850 mm

Seat Height:

Approx. 920 mm (high seat height typical for dual-sport)

Weights

Dry Weight:

Approx. 140 kg

Wet Weight:

Approx. 155 kg (with fluids, varies)

Capacities

Fuel Tank Capacity:

Approx. 7.5 liters (dual tanks often present, check manual for exact configuration)

Oil Capacity:

Approx. 1.7 liters (check manual for specific engine oil capacity).

🛡️ Safety Features

Active Features

Braking System Front:

Dual hydraulic disc brakes, typically radial-mount calipers. Specific disc size and caliper model in manual.

Braking System Rear:

Single hydraulic disc brake, typically with a floating caliper. Specific disc size and caliper model in manual.

Suspension Front:

Upside-down telescopic forks, fully adjustable (rebound, compression, preload). Specific model (e.g., Marzocchi) and travel in manual.

Suspension Rear:

Monoshock, fully adjustable (rebound, compression, preload). Specific model (e.g., Sachs) and travel in manual.

Passive Features

Lighting:

Halogen headlight, LED tail light, turn signals.

Tires:

Dual-sport or Supermoto tires depending on variant. Front: 90/90-21, Rear: 140/80-18 (typical for RXV 450, check manual).

💡 Technology Features

Infotainment

Instrumentation:

Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level (if equipped), warning lights. Specific data format detailed in the manual.

Driver Assistance

Not typically standard on early RXV models; optional or absent. Manual will specify if present.

Connectivity

Diagnostic Ports:

May feature a diagnostic connector for electronic troubleshooting, details in manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km or 6 months (typical for Aprilia, confirm in manual).

Filter Replacement:

Oil filter with every oil change. Air filter check/clean every 5,000 km, replace as needed.

Spark Plug Maintenance:

Check/clean/gap every 10,000 km, replace as needed (manual will specify plug type and gap).

Valve Adjustment Interval:

Every 10,000-15,000 km or as per manual recommendations, critical for V-twins.

Fluid Specifications

Engine Oil Type:

SAE 10W-50 Synthetic Motorcycle Oil, API SG or higher, JASO MA certified. Refer to manual for precise specifications and brands.

Coolant Type:

Ethylene glycol based coolant with corrosion inhibitors, mixed 50/50 with distilled water. Manual will specify type and capacity.

Brake Fluid Type:

DOT 4 hydraulic brake fluid. Manual will specify exact requirements and bleeding procedures.

Clutch Fluid Type:

DOT 4 hydraulic fluid (if hydraulic clutch). Manual will specify exact requirements.

Known Issues

Common Concerns:

Early models sometimes experienced issues with the fuel pump, stator reliability, and cooling system efficiency. Regular maintenance and adherence to manual specifications are crucial. The V-twin engine requires precise valve adjustments.

Electrical Diagnostics:

Complex electrical systems can be challenging; the manual's wiring diagrams are essential for troubleshooting.

📚 Vehicle History

Brand Heritage

Aprilia Legacy:

Aprilia has a rich history in motorcycle racing, particularly in Grand Prix and Supermoto, known for innovation and performance-oriented machines.

Model Evolution

Rxv Lineage:

The RXV series, introduced in the mid-2000s, represented Aprilia's push into high-performance dual-sport and supermoto segments, sharing a platform with the SXV models but with different suspension and wheel configurations for off-road bias.

Production

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

The RXV series generally received positive reviews for its performance and unique character, often praised by journalists for its handling and potent V-twin engine, though sometimes criticized for maintenance complexity and reliability concerns in early iterations.