Engine Mechanical:
Complete engine disassembly, assembly, timing, cylinder head, block, pistons, crankshaft, camshafts, lubrication system, cooling system, fuel delivery, intake system, exhaust system.
Engine Electrical:
Ignition system, starting system, charging system, ECU (Engine Control Unit) diagnostics and repair, sensor identification and testing, wiring diagrams.
Transmission:
Manual and/or Automatic transmission service, overhaul, clutch, gear shift mechanisms, transmission fluid service.
Brakes:
Hydraulic brake system service, disc brake and drum brake repair, ABS (Anti-lock Braking System) diagnostics, brake fluid specifications and replacement.
Steering:
Power steering system service, steering rack and pinion repair, steering column components.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications.
Electrical System:
Lighting systems, power windows, power locks, wipers, horn, instrument cluster, body control module (BCM) diagnostics, fuse and relay locations and specifications.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, component replacement, diagnostics.
Bodywork And Chassis:
Body panel removal and installation, door mechanisms, interior trim, chassis components, rust prevention and repair.
Diagnostics And Troubleshooting:
Systematic troubleshooting guides, common faults and their remedies, diagnostic trouble codes (DTCs).
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, evaporative emissions control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors (O2 sensors).
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, fluid checks and changes, spark plugs, drive belts, and other routine service items.
Repair Procedures:
Step-by-step instructions for component repair and replacement across all vehicle systems, including exploded views and detailed diagrams.
Troubleshooting Guides:
Organized diagnostic procedures to identify and resolve specific vehicle issues, often with flowcharts or symptom-based logic.
Technical Specifications:
Torque specifications for fasteners, fluid capacities and types, electrical specifications, diagnostic parameters.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for various vehicle systems, essential for electrical troubleshooting and repair.
Engine Rebuild:
Detailed procedures for complete engine disassembly, inspection, and reassembly, including specifications for bore, piston ring gap, bearing clearances, etc.
Transmission Overhaul:
Step-by-step instructions for disassembling, inspecting, repairing, and reassembling manual and/or automatic transmissions.
Air Conditioning Repair:
Procedures for refrigerant charging, leak detection, compressor, condenser, and evaporator service.
Body Panel Replacement:
Instructions for removing and installing fenders, doors, hoods, bumpers, and other exterior body panels.
Interior Trim Removal:
Guides for removing and reinstalling dashboard components, door panels, headliner, and seats for access to underlying systems.
Depth Of Coverage:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, detailed diagnostics, and electrical system troubleshooting.
Engine Oil Change:
Typically every 5,000-7,500 km or 6-12 months, depending on driving conditions. Consult manual for exact interval and oil type.
Air Filter Replacement:
Recommended every 15,000-25,000 km, or more frequently in dusty environments.
Spark Plug Replacement:
Varies by spark plug type (e.g., copper, iridium). Typically 30,000-60,000 km. Manual will specify.
Engine Oil Specification:
Likely API SJ or SL, viscosity grade 5W-30 or 10W-40. Exact specification and API rating are critical and found in the manual.
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will confirm type and replacement interval.
Transmission Fluid Specification:
Specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) depending on transmission type. Manual will detail type and capacity.
Common Wear Items:
As with many small, budget-oriented vehicles, expect potential wear on suspension components (bushings, ball joints), clutch wear, and minor electrical gremlins over time. Body rust can also be a concern if not maintained in corrosive environments.
Engine Reliability:
Generally simple engines, but proper maintenance of oil changes and cooling system are crucial for longevity.