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Holden Calais VE 2006-2013 Workshop Repair Service Manual

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The Holden Calais, produced from 2006 to 2013, represents the pinnacle of Australian-manufactured luxury sedans, built on the robust GM Zeta platform. This generation of the Calais was engineered to...
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Holden Calais VE 2006-2013 Workshop Repair Service ManualHolden Calais VE 2006-2013 Workshop Repair Service ManualHolden Calais VE 2006-2013 Workshop Repair Service ManualHolden Calais VE 2006-2013 Workshop Repair Service Manual
The Holden Calais, produced from 2006 to 2013, represents the pinnacle of Australian-manufactured luxury sedans, built on the robust GM Zeta platform. This generation of the Calais was engineered to offer a sophisticated driving experience, characterized by its spacious interior, powerful engine options including V6 and V8 variants, and refined handling. It stood as a flagship model, emphasizing comfort, performance, and executive styling, often competing with premium offerings from other manufacturers. Its design and engineering aimed to deliver a high level of refinement and occupant comfort, making it a distinguished choice for discerning drivers. This comprehensive service and repair manual is designed to be an indispensable resource for mechanical technicians and enthusiast owners alike. It provides detailed, step-by-step instructions for all aspects of vehicle maintenance and repair, covering everything from routine servicing, such as oil changes and fluid checks, to complex overhauls of the engine and transmission. The manual includes essential technical specifications, diagnostic procedures, troubleshooting guides for common issues, and information on specialized tools, ensuring that users can effectively maintain and repair their Holden Calais to factory standards.
🏷️ Basic Information
Identification
Make:
Holden
Model:
Calais
Generation:
VE
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Platform Code:
GM Zeta Platform
👋 Introduction
Market Position
Segment:
Large Luxury Sedan
Positioning:
Top-tier Australian-produced luxury sedan from Holden.
Competitive Analysis
Competitors Era:
Ford Falcon (e.g., BF/FG Fairmont/Ghia), premium Japanese and European sedans.
Key Features
Features:
Focus on comfort, refinement, powerful engine options, and executive styling.
Manual Utility
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving costs and understanding their vehicle better.
Manual Purpose
Objective:
To assist technicians and owners in achieving quality service and maintaining optimal vehicle performance.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Repair and Service
Target Audience:
Mechanical Technicians and Enthusiast Owners
Page Count
Estimated Pages:
Thousands (typical for full workshop manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Delivery Method:
Electronic Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine repair, overhaul, diagnostics, tuning, lubrication, cooling.
Transmission:
Manual and automatic transmission overhaul, repair, diagnostics, fluid specifications.
Fuel System:
Fuel delivery, injection systems, fuel pump, injectors, diagnostics.
Ignition System:
Spark plugs, ignition coils, timing, diagnostics.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, emissions control.
Electrical System:
Wiring diagrams, component testing, battery, alternator, starter, lighting, power windows, central locking.
Body And Chassis:
Body panel repair, door mechanisms, interior trim, frame alignment, suspension, steering.
Brakes:
Brake system diagnosis, repair, ABS, disc and drum brake service.
HVAC:
Heating, Ventilation, and Air Conditioning system service and repair.
Suspension Steering:
Front and rear suspension components, steering rack, power steering pump, alignment specifications.
Wheels Tires:
Wheel types, bolt patterns, tire pressure recommendations, wheel balancing.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups.
Troubleshooting:
Diagnostic procedures, common fault finding, symptom-based diagnostics.
Repair:
Step-by-step repair instructions for all major components and systems.
Overhaul:
Detailed procedures for engine and transmission disassembly and reassembly.
Installation:
Removal and installation procedures for various parts and components.
Specifications:
Torque specifications, clearances, fluid capacities, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Special Tools:
Identification and usage of special tools required for specific repairs.
Diagnostic Tools:
Information includes diagnostic procedures, often referencing specific scan tools or diagnostic sequences.
Proprietary Components
Coverage:
Includes instructions for proprietary components and references manufacturer guidelines.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable within the PDF.
Print Quality
Printability:
Printable
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Content Quality
Accuracy Claim:
Manual claims to provide reliable and accurate information for repairs.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes V6 (e.g., Alloytec) and V8 (e.g., LS family) engines common to the VE Commodore platform.
Performance
Typical V6 Power:
Approx. 180-200 kW (Varies by specific engine code and year)
Typical V8 Power:
Approx. 270-300+ kW (e.g., LS2, LS3, L76)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Diagnostics
OBD Ii:
On-Board Diagnostics II compliance for engine management and fault codes.
Engine Variations
V8 Engines:
Includes details on LS2, L76, L98, and later LS3 engines depending on specific model year and trim.
V6 Engines:
Covers Holden's Alloytec V6 family (e.g., LY7, LLT).
🔧 Transmission
Standard
Standard Transmission:
Likely 6-speed manual transmission (e.g., Getrag M82) for some variants.
Optional
Optional Transmission:
4-speed and 6-speed automatic transmissions (e.g., 4L60-E, 6L80/90).
Features
Automatic Features:
Driver-selectable modes (e.g., Sport), manual shifting (e.g., Active Select).
Fluid Specs
Automatic Transmission Fluid:
Specific Dexron (e.g., Dexron VI) or approved equivalent, detailed in manual.
📐 Dimensions
Exterior
Body Style:
4-door Sedan
Wheelbase:
Approximately 2939 mm
Weights
Curb Weight:
Varies significantly by engine and equipment (e.g., 1600-1800+ kg)
🛡️ Safety Features
Ratings
Ancap Rating:
Likely achieved 4 or 5-star ANCAP safety rating for its generation.
Active Features
Active Safety:
ABS, EBD, Traction Control (TC), Electronic Stability Control (ESC).
Passive Features
Passive Safety:
Multiple airbags (front, side, curtain), crumple zones, reinforced safety cage.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured CD player/radio; higher trims offered colour screens, Bluetooth, and enhanced audio systems.
Driver Assistance
Assistance Features:
Parking sensors, cruise control, automatic headlights (on higher trims).
Connectivity
Connectivity Options:
Auxiliary input, USB ports (on later models), Bluetooth for phone calls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months (refer to manual for exact spec).
Major Service Intervals:
Spark plug replacement, brake fluid flush, transmission fluid service at specified intervals (e.g., 60,000-100,000 km).
Fluid Specifications
Engine Oil Type:
Likely synthetic or semi-synthetic API SN/SM rated, with specific viscosity (e.g., 5W-30, 10W-30) as per manual.
Coolant Type:
GM-approved orange coolant (e.g., GMH-LL-A-025 or equivalent).
Power Steering Fluid:
Specific fluid type detailed in the manual; often GM-specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on specific system requirements.
Known Issues
Common Issues:
Potential for minor electrical gremlins, some transmission wear on high-mileage units, water pump leaks on early V8s.
Parts Information
Filter Part Numbers:
Manual will provide specific part numbers for oil, air, and cabin filters.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Long-standing Australian automotive manufacturer with iconic models like the Commodore.
Model Evolution
Calais Positioning:
Positioned as the premium, luxury variant of the Holden Commodore sedan.
Ve Generation:
The VE generation represented a significant platform overhaul, utilizing the GM Zeta global platform.
Production
Manufacturing Location:
Elizabeth, South Australia, Australia
Production Period:
VE Commodore production ran from 2006 to 2013.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Holden Commodore platform often received praise for its chassis dynamics and performance for its class.
Safety Recognition:
High safety ratings from testing authorities like ANCAP.
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