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Daihatsu Terios 2 J200 2006-2014 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Chassis Code: J200 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 👋 Introduction Market Position Vehicle Segment:...
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Daihatsu Terios 2 J200 2006-2014 Factory Service Repair ManualDaihatsu Terios 2 J200 2006-2014 Factory Service Repair ManualDaihatsu Terios 2 J200 2006-2014 Factory Service Repair ManualDaihatsu Terios 2 J200 2006-2014 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Chassis Code:
J200
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
👋 Introduction
Market Position
Vehicle Segment:
Subcompact SUV / Crossover
Competitive Analysis
Competitors:
Suzuki Jimny, Hyundai Tucson (early models), Kia Sportage (early models), Honda CR-V (early models), Toyota RAV4 (early models)
Key Features
Vehicle Type:
Compact, practical SUV with available 4WD, known for its affordability and versatility.
Manual Value Proposition:
Enables owners to perform servicing themselves, saving significant labor costs compared to professional shop rates.
📋 Manual Details
Coverage Areas
Manual Scope:
Complete official factory service repair manual
Styles Covered:
All styles covered.
Page Count
Estimated Pages:
Hundreds (as stated, specific count not provided)
Manual Type
Type:
Factory Service Repair Manual
Authenticity:
Actual Genuine Factory Repair Manuals (not 3rd party).
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
All Systems:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle, and more.
Engine Service And Repair:
Detailed procedures for engine disassembly, assembly, component testing, timing belt/chain inspection, ignition system, fuel system, cooling system, lubrication, and emission control systems.
Transmission Service And Repair:
Covers manual and automatic transmission removal, installation, internal component overhaul, clutch service (manual), torque converter service (automatic), and gear oil specifications/procedures.
Brake System:
Diagnosis and repair of front disc and rear drum brakes (or disc depending on market/trim), brake fluid replacement, caliper and wheel cylinder service, parking brake adjustment.
Electrical System And Wiring Diagrams:
Comprehensive electrical schematics, diagnosis of charging system (alternator, battery), starting system, lighting systems, power windows, wipers, horn, fuse box layouts, and component testing.
Suspension And Steering:
Front and rear suspension component replacement (struts, shocks, bushings, ball joints, tie rods), wheel alignment specifications, power steering system diagnosis and repair.
Chassis And Body:
Body panel repair, door and latch mechanisms, glass replacement, interior trim removal and installation, chassis lubrication points.
Heating And Air Conditioning:
Diagnosis and repair of HVAC system, refrigerant handling procedures, blower motor service, heater core and evaporator coil replacement.
Engine Control System:
Diagnosis and repair of the Engine Control Unit (ECU), sensors (e.g., O2, MAF, CKP, CMP), actuators, and emission control strategies.
Restraint System:
Information on airbags, seatbelt systems, and related sensors and modules.
Interior:
Procedures for interior trim removal, dashboard components, seating mechanisms, and accessory installation.
Differential And Drive Axle:
Service and repair of front and rear differentials, driveshafts, CV joints, and related components for both FWD and AWD configurations.
Procedures Included
Repair Procedures:
Step-by-step repair procedures, maintenance, diagnostics, troubleshooting, rebuilding, refurbishing, restoration, tuning.
Troubleshooting Guide:
Includes detailed troubleshooting charts and diagnostic procedures for identifying and resolving common vehicle issues across all major systems.
Periodic Lubrication:
Guidance on chassis lubrication points, recommended greases, and service intervals.
Technical Depth
Depth:
Comprehensive factory-level information covering fundamentals to advanced diagnostics and repair, comparable to what professional technicians use.
Diagnostic Tools Required Implied:
Standard hand tools, specialized diagnostic equipment (e.g., multimeters, scan tools if OBD-II is applicable and for advanced diagnostics), torque wrenches.
Illustrations Diagrams Photos:
Contains all necessary illustrations, diagrams, and photos to guide through repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
PDF Reader Requirement:
Adobe PDF Reader
Compatibility:
Works under all PC-based Windows operating systems and Mac. Can be saved to hard drive and burned to CD-ROM.
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
K3-VE (1.5L DOHC 16V I4 VVT-i)
Performance
Horsepower Typical:
~109 PS @ 6000 rpm (for 1.5L engine)
Torque Typical:
~141 Nm @ 3400 rpm (for 1.5L engine)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Variants Possible
Engine Options:
Primarily 1.5L (K3-VE), potential for 1.3L (K1) or 1.6L (3SZ-VE) in certain markets, though 1.5L is most common for J200.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with center differential lock (selectable).
📐 Dimensions
Exterior
Length Mm Approx:
4000 - 4100 mm
Width Mm Approx:
1690 - 1710 mm
Height Mm Approx:
1700 - 1750 mm
Weights
Curb Weight Kg Approx:
1150 - 1300 kg
🛡️ Safety Features
Ratings
Crash Test Ratings Source:
Varies by market (e.g., NCAP, IIHS - often less stringent for this class/era)
Active Features
Active Safety Features Typical:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA)
Passive Features
Passive Safety Features Typical:
Front airbags, seatbelt pretensioners, side-impact door beams, child seat anchors (ISOFIX).
💡 Technology Features
Infotainment
Infotainment System Features Typical:
Basic AM/FM radio, CD player, possibly auxiliary input. Higher trims might have basic navigation or Bluetooth in later years.
Driver Assistance
Driver Assistance Features Typical:
Limited by era; primarily ABS, EBD, BA. No advanced ADAS features expected.
Connectivity
Connectivity Features Typical:
Basic power outlets for charging devices. Bluetooth connectivity may be present on later or higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 10,000 - 15,000 km or 6-12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement Km:
Typically 30,000 - 40,000 km (refer to manual for exact specification).
Brake Fluid Replacement Interval Years:
Every 2-3 years (recommendation, specific interval in manual).
Fluid Specifications
Engine Oil Spec Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (viscosity depends on climate - refer to manual).
Coolant Type:
Ethylene glycol-based antifreeze (green or pink depending on formulation, consult manual for correct type).
Transmission Fluid Type Atf:
Dexron III or equivalent for automatic transmissions (refer to manual for precise specification).
Transfer Case Oil Spec AWD:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific AWD models).
Differential Oil Spec AWD:
API GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific AWD models).
Known Issues
Common Problems Summary:
Occasional reports of exhaust manifold cracks, water pump leaks, starter motor issues, and interior trim rattles. Proper maintenance is key to longevity.
Throttle Body Issues:
Potential for carbon buildup leading to rough idle or stalling; cleaning procedure is covered.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for its small, efficient, and reliable vehicles, often positioned as budget-friendly alternatives.
Model Evolution
Generation J200 Details:
The J200 generation (also known as Terios II or in some markets as Toyota Rush/Campy) marked a significant redesign from the first generation, offering a more modern appearance and improved interior space. It was developed in conjunction with Toyota.
Production
Manufacturing Locations:
Primarily Japan, with production also occurring in other Daihatsu and Toyota facilities globally.
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