Target Audience:
Owners seeking to perform maintenance, repairs, and diagnostics on their 2006 Arctic Cat ATV.
Key Competitors 2006:
Polaris Sportsman, Yamaha Grizzly, Kawasaki Brute Force, Suzuki King Quad
Versatility:
Models like TBX (Traction-Assisted Bed & Transport) and TRV (Trail Riding Vehicle) indicate specific use cases and features catering to work and recreational riding.
Engine Options:
Offers a range of engine sizes (400cc, 500cc, 650cc) to suit different power and performance needs.
Completeness:
As an original factory manual, it provides the most accurate and comprehensive information directly from the manufacturer.
Practicality:
Essential tool for cost-effective maintenance and ensuring the longevity and optimal performance of the ATV.
Engine:
Detailed coverage including engine disassembly, assembly, inspection, troubleshooting, and component specifications for all listed engine displacements.
Transmission:
Comprehensive coverage for both manual and automatic transmission systems, including gear train inspection, clutch operation, shift mechanisms, and hydraulic systems (for automatics).
Drivetrain:
Full details on front and rear differential systems, driveshafts, CV joints, and final drive units.
Suspension:
In-depth procedures for front and rear suspension components, including A-arms, shocks, springs, bushings, and alignment specifications.
Steering:
Coverage of steering column, tie rods, rack and pinion assembly, and power steering systems (if applicable).
Brakes:
Detailed instructions for hydraulic brake systems, including master cylinder, calipers, brake lines, pads, rotors, and bleeding procedures.
Electrical System:
Extensive coverage of the electrical system, including battery, charging system (stator, regulator/rectifier), starting system, ignition system, lighting, and accessory circuits with wiring diagrams.
Fuel System:
Information on fuel tank, fuel pump, fuel filter, fuel lines, and carburetor or fuel injection system components and diagnostics.
Cooling System:
Details on radiator, coolant, water pump, fan, and thermostat operation and maintenance.
Exhaust System:
Information on exhaust pipes, mufflers, and catalytic converters (if applicable).
Body And Frame:
Procedures for body panel removal, installation, and frame inspection.
Wheels And Tires:
Specifications for wheel types, tire sizes, and recommended inflation pressures.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and inspection procedures.
Troubleshooting:
Diagnostic flowcharts and common problem identification and resolution guides for various systems.
Repair:
Step-by-step instructions for disassembly, component repair, and reassembly of all major ATV systems.
Diagnostics:
Guidance on identifying faults, checking system parameters, and using diagnostic tools.
Adjustments:
Procedures for adjusting brakes, clutch, carburetor/throttle body, and suspension settings.
Overhaul:
Comprehensive rebuild procedures for engines, transmissions, and differentials.
Level Of Detail:
Factory-level technical depth, suitable for professional technicians and experienced DIY mechanics.
Torque Specifications:
Detailed torque specifications for all critical fasteners throughout the vehicle.
Clearances:
Specific tolerances and clearances for engine components, bearings, and other mechanical parts.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all model variants.
Schematics:
Hydraulic and pneumatic schematics where applicable for transmission and braking systems.
Diagnostic Codes:
Information on any diagnostic trouble codes (DTCs) and their meanings, if the ATVs are equipped with onboard diagnostics.
Engine Type:
Single-cylinder (400/500cc models), V-twin (650 V-Twin model)
400Cc Engine Displacement:
Approximately 375-400cc (specific variant depends on exact model designation, e.g., 400 FIS)
500Cc Engine Displacement:
Approximately 493-500cc (specific variant depends on exact model designation, e.g., 500 FIS)
650Cc Engine Displacement:
Approximately 650cc (likely H1 4-valve SOHC or V-Twin SOHC)
Horsepower 400Cc Approx:
20-25 HP range (estimated)
Horsepower 500Cc Approx:
25-30 HP range (estimated)
Horsepower 650Cc Approx:
30-40 HP range (estimated)
Fuel Delivery:
Carbureted for 400/500cc models (likely Mikuni or Keihin), potential for EFI on higher-spec 650cc models or variations.
Fuel Type:
Unleaded gasoline
Cooling Method:
Liquid-cooled (all models listed are typically liquid-cooled)
Type:
Automatic (CVT - Continuously Variable Transmission) with engine braking.
Manual Option:
Yes, manual transmission option is available on certain 400cc and 500cc models (e.g., non-FIS models or specific variants).
Gear Selection:
High/Low range, Reverse, Neutral, Park (for automatic).
Drive Modes:
2WD/4WD selectable (often with locking front differential on 4WD models).
Cvt Fluid Type:
Specific CVT fluid as recommended by Arctic Cat (e.g., Arctic Cat's own CVT fluid or equivalent meeting specifications).
Overall Length:
Varies by model, typically 83-87 inches.
Overall Width:
Varies by model, typically 46-48 inches.
Overall Height:
Varies by model, typically 47-50 inches.
Dry Weight:
Varies by model, typically 600-700 lbs.
Towing Capacity:
Typically 1,050 lbs to 1,500 lbs, depending on model and configuration.
Front Rack Capacity:
Typically 300 lbs.
Rear Rack Capacity:
Typically 100 lbs for standard models, higher for TBX models with dump bed.
Display Features:
Basic LCD display for gear selection, fuel level, odometer, trip meter, 2WD/4WD indicator, and possibly warning lights.
Braking Assist:
CVT engine braking, hydraulic system.
Traction Control:
None beyond rider-selectable 2WD/4WD, potentially limited-slip front differential on some models.
Connectivity Options:
None (designed for utility and off-road use, no integrated Bluetooth or smartphone connectivity).
Oil Change Engine:
Typically every 100 hours or annually, whichever comes first.
Air Filter Cleaning:
Recommended every 20-40 hours or as needed based on operating conditions (e.g., dusty environments).
Spark Plug Replacement:
Typically every 100-200 hours.
Brake Fluid Flush:
Recommended every 1-2 years.
Coolant Change:
Typically every 2 years.
Engine Oil Type:
Arctic Cat recommends specific API SG, SH, SJ rated motorcycle oil, viscosity typically 0W-30 or 5W-30, or 10W-40 depending on temperature.
Engine Oil Capacity:
Varies by engine, typically 1.5 - 2.5 quarts.
Coolant Type:
Permanent type antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Cvt Belt Wear:
Common to all ATVs with CVT systems; belt inspection and replacement based on wear and time.
Electrical Connector Corrosion:
Can occur in wet/muddy conditions, requiring inspection and cleaning.
Suspension Bushings:
Wear on A-arm and shock bushings can lead to play and alignment issues over time.
Water Pump Seals:
Occasional leaks may develop on older models.
Manufacturer:
Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs.
Founding:
Founded in 1960, known for innovation in powersports.
Atv Introduction:
Arctic Cat entered the ATV market with models like the Bearcat and later diversified with the 'Cat' series (e.g., 400, 500, 650).
2006 Lineup Significance:
The 2006 models represent a mature generation of Arctic Cat ATVs, building on established platforms and powertrain technologies, including the robust H1 engine and V-Twin options.
Manufacturing Location:
Historically manufactured in Thief River Falls, Minnesota, USA.
