Market Segment:
Compact to mid-size minivan segment, known for practicality, passenger capacity, and versatility.
Key Competitors:
Toyota Sienna, Honda Odyssey, Kia Sedona, Ford Freestar/Monterey.
Vehicle Strengths:
Spacious interior, flexible seating configurations, Stow 'n Go seating (on some trims), comfortable ride, competitive pricing.
Manual Value Proposition:
Empowers owners and technicians with factory-accurate information for efficient and correct maintenance and repair, reducing guesswork and costly mistakes.
Covered Models:
All 2006 Dodge Caravan trims, including Grand Caravan and specific engine variants.
Estimated Pages:
Approximately 2500-3500 pages (typical for comprehensive factory service manuals).
Type:
Factory Service Manual (FSM) / Workshop Manual
Format:
Downloadable Digital Format (likely PDF)
Engine:
Complete engine repair, diagnostics, specifications, and overhaul for all available engine options (e.g., 2.4L DOHC I4, 3.3L OHV V6, 3.8L OHV V6).
Transmission:
Detailed service and repair procedures for automatic transmissions (e.g., 41TE, 42LE/TE), including hydraulic control, electronic controls, and overhaul.
Brakes:
Front and rear brake systems, ABS, traction control, hydraulic components, and bleeding procedures.
Suspension Steering:
Front and rear suspension components, steering gear, power steering system, alignment specifications.
Electrical Electronics:
Complete wiring diagrams, fuse/relay layouts, diagnostic procedures for all electrical systems, including lighting, ignition, charging, instrumentation, and comfort systems.
Body Chassis:
Body panel removal/installation, interior trim, door mechanisms, glass replacement, chassis and frame specifications.
HVAC:
Heating, ventilation, and air conditioning system diagnostics, component replacement, refrigerant handling.
Fuel Exhaust:
Fuel delivery system, fuel tank, injectors, exhaust system components, emissions control systems.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Systematic diagnostic flowcharts and procedures for identifying and resolving common and complex faults.
Repair Rebuild:
Detailed, step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Diagnostics:
OBD-II diagnostic codes (DTCs), data stream interpretation, and specific diagnostic tools/procedures.
Depth:
Comprehensive, factory-level technical detail suitable for professional technicians and advanced DIY mechanics.
Digital Format Details:
Likely PDF, optimized for searchability and printing. May include interactive diagrams or links.
Print Quality Expectation:
High-resolution diagrams, clear text, and professional layout, suitable for printing individual pages or sections.
Binding Type If Printed:
Not applicable for download, but factory manuals are typically spiral-bound or perfect-bound.
Paper Type If Printed:
Not applicable for download, but factory manuals use durable, often glossy paper.
Engine Options:
2.4L DOHC I4 (GEMA engine), 3.3L OHV V6 (EGA engine), 3.8L OHV V6 (EGH engine).
Horsepower Torque 2.4L:
Approx. 150 hp @ 5800 rpm, 165 lb-ft @ 4000 rpm.
Horsepower Torque 3.3L:
Approx. 180 hp @ 5000 rpm, 205 lb-ft @ 4000 rpm.
Horsepower Torque 3.8L:
Approx. 200 hp @ 5000 rpm, 235 lb-ft @ 4000 rpm.
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI).
Fuel Type:
Unleaded gasoline.
Timing Belt Chain 2.4L:
Timing Chain (interference engine).
Timing Belt Chain V6:
Timing Chain (non-interference engine).
Transmission Type Standard:
4-speed Automatic Transaxle (e.g., 41TE for 2.4L, 42LE/TE for V6 options).
Transmission Type Optional:
No manual transmission option typically available for this model year.
Transmission Features:
Electronically controlled, adaptive shifting, Park/Neutral safety switch.
Transmission Fluid Type:
ATF+4 (MS-9602 recommended).
Transmission Fluid Capacity:
Approximately 8.0-10.0 quarts (depending on drain and fill vs. overhaul).
NHTSA Frontal Crash Driver:
5 Stars (for models equipped with side airbags).
NHTSA Side Crash Driver:
4 Stars (for models equipped with side airbags).
IIHS Frontal Offset:
Good (for models with design updates).
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (on some models).
Passive Safety Features:
Front airbags, available front side-impact airbags, available full-length side curtain airbags, three-point seat belts for all occupants, LATCH child seat anchors.
Infotainment System Options:
Factory AM/FM/CD player, optional rear-seat entertainment system (DVD player), optional Sirius satellite radio.
Display Options:
Basic dash-mounted display for radio and climate control; larger screen for rear-seat entertainment.
Driver Assistance Features:
Cruise control, parking assist sensors (optional on some models).
Connectivity Options:
Power outlets (12V), auxiliary input jack (on some models).
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (consult manual for specific recommendations).
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement V6:
Typically around 100,000 miles (depending on spark plug type, e.g., platinum or iridium).
Engine Oil Specification:
SAE 5W-30 or 5W-20 (depending on engine and climate, refer to manual and oil cap).
Coolant Specification:
Mopar OAT (Orange) Antifreeze/Coolant, 5 Year / 100,000 Mile Formula (or equivalent HOAT/OAT).
Brake Fluid Specification:
DOT 3.
Common Problems:
Transmission solenoid pack issues, power steering pump leaks, rear liftgate struts, potential for oil sludge in V6 engines if maintenance is neglected, HVAC blower motor resistor failure.
Wheel Lug Nut Torque:
95-115 lb-ft (consult manual for precise spec).
Dodge Minivan Legacy:
Dodge (and Plymouth) pioneered the modern minivan segment with the original Caravan/Voyager in 1984, establishing a dominant presence.
Third Generation Intro:
The third generation (NS platform) debuted for the 2001 model year, introducing a significant redesign with improved aerodynamics, more refined interiors, and enhanced safety features.
2006 Updates:
Minor updates for 2006, potentially including appearance tweaks, feature availability, and minor powertrain refinements. The iconic Stow 'n Go seating was introduced in 2005, making it a major selling point.
Manufacturing Location:
Windsor, Ontario, Canada (Chrysler Canada's Windsor Assembly Plant).
