🏷️ Basic Information

Make:

Dodge

Model:

Ram Pickup 1500

Year:

2006

Drivetrain:

4x2

Platform Code:

DR (Third Generation Ram Truck)

Vehicle Segment:

Full-size Pickup Truck

👋 Introduction

Vehicle Segment Positioning:

The 2006 Dodge Ram 1500 4x2 represented Dodge's strong presence in the highly competitive full-size pickup truck market, known for its bold styling and capable powertrain options.

Key Competitors:

Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra, Nissan Titan.

Design Philosophy:

Part of the third-generation Ram trucks (2002-2008), characterized by the distinct 'big rig' styling, a more refined interior compared to predecessors, and a focus on towing and hauling capability.

Target Audience:

Professional mechanics, fleet owners, DIY enthusiasts, and anyone seeking in-depth knowledge for maintaining or repairing their 2006 Dodge Ram 1500.

📋 Manual Details

Manual Type:

Full Service & Repair Manual

Language:

English

Format:

Likely Print (based on typical professional manual delivery), but digital PDF versions are also common.

Estimated Page Count:

Over 2000 pages (typical for comprehensive factory-level service manuals).

📖 Manual Coverage

Engine Mechanical:

Complete overhaul procedures, component testing, timing, cooling system, lubrication system, exhaust system.

Engine Electrical:

Ignition system, fuel injection system (EFI), emissions control systems, starter, alternator, sensor diagnostics.

Transmission:

Automatic transmission (45RFE/545RFE) - removal, installation, overhaul, valve body, torque converter, electronic controls.

Drivetrain:

Rear axle assembly, differential, driveshaft, universal joints, wheel bearings.

Suspension:

Front independent suspension (double wishbone), rear solid axle, springs, shock absorbers, steering linkage, alignment specifications.

Brakes:

Front disc brakes (vented rotors), rear drum brakes (or disc depending on configuration), ABS system diagnostics and repair, brake hydraulics, parking brake.

Steering:

Power steering system, steering gear, steering column, intermediate shaft.

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, horn, wipers, power windows, power locks, power seats.

Body And Frame:

Body panel removal/installation, interior trim, exterior trim, glass replacement, door mechanisms, hood, tailgate, frame structure.

HVAC:

Heating, ventilation, air conditioning (A/C) system operation, diagnosis, refrigerant handling, components.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), scan tool usage, sensor data interpretation, troubleshooting flowcharts.

Routine Maintenance:

Oil change, filter replacement, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement.

Scheduled Maintenance:

Detailed intervals for all major and minor services as per manufacturer recommendations.

Repair Procedures:

Step-by-step guides for component removal, installation, and repair for virtually all vehicle systems.

Troubleshooting:

Systematic approach to diagnosing faults, including symptom analysis, component testing, and common problem fixes.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle circuits, aiding in electrical diagnostics.

Specifications Data:

Torque specifications for fasteners, alignment angles, fluid capacities, electrical system parameters.

Diagnostic Tools:

Information on using diagnostic scan tools (e.g., DRBIII or compatible), multimeters, and specialized testing equipment.

Diagnostic Techniques:

Advanced techniques for diagnosing intermittent faults, electronic control module (ECM) issues, and complex system failures.

Rebuild Procedures:

Detailed instructions for overhauling engines, transmissions, and other major mechanical components.

Special Tools:

Identification and usage instructions for any special tools required for specific repair or diagnostic procedures.

📊 Manual Specifications

File Type:

Often provided as a collection of PDF files or a single comprehensive PDF. Searchable text is a key feature.

Print Quality:

High-resolution images, clear diagrams, and readable text are expected for professional manuals.

Binding:

If printed, typically a durable comb binding, spiral binding, or a professional hard/soft cover binding for longevity in a workshop environment.

Paper Quality:

Thick, durable paper stock resistant to grease and workshop wear and tear. Often glossy for diagrams and schematics.

⚙️ Engine Specifications

Engine Options:

Likely includes the 3.7L Magnum V6, 4.7L Magnum V8, and the 5.7L HEMI V8. This manual will cover all available for the 2006 model year.

Engine Code Example 5.7L:

EHD (5.7L HEMI V8)

Horsepower 5.7L Hemi:

Approx. 345 hp @ 5000 rpm

Torque 5.7L Hemi:

Approx. 375 lb-ft @ 4000 rpm

Fuel Injection Type:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended, premium may be beneficial for HEMI).

ECM Type:

Chrysler's NGC (Next Generation Controller) or similar electronic engine control module.

🔧 Transmission

Transmission Type Std:

Typically the 45RFE/545RFE 4-speed automatic transmission for V8 models, and potentially a 42RLE for V6 models.

Transmission Type Opt:

Manual transmission options (e.g., NV3500 or NV4500 5-speed) might have been available on certain trims, though less common on 1500 models for this year.

Automatic Transmission Features:

Electronic control with overdrive, torque converter lock-up, and selectable Tow/Haul mode.

Automatic Transmission Fluid Type:

Chrysler ATF+4 (MS-9602) or equivalent is critically important.

Automatic Transmission Fluid Capacity:

Approximately 11.0 - 12.0 US quarts (dry fill) for 45RFE/545RFE, check manual for exact capacity.

📐 Dimensions

Wheelbase Options:

Multiple configurations available, typically around 139.0 inches (regular cab) and 159.0 inches (extended cab/quad cab).

Body Styles:

Regular Cab, Quad Cab (four-door).

Bed Lengths:

Short bed (approx. 6.3 ft) and Long bed (approx. 8.0 ft) were typically offered.

Curb Weight:

Varies significantly by configuration, but generally in the range of 4,500 - 5,500 lbs.

Gross Vehicle Weight Rating:

Typically around 6,000 - 7,000 lbs for a 1500 model.

🛡️ Safety Features

NHTSA Front Impact Driver:

Likely 4 out of 5 stars (check specific NHTSA reports for 2006 models for definitive rating).

NHTSA Front Impact Passenger:

Likely 4 out of 5 stars.

IIHS Frontal Offset:

Good (as rated by IIHS for this generation).

ABS:

Standard Anti-lock Braking System.

Traction Control:

Available Electronic Traction Control (ETC) on some models.

Airbags:

Driver and front passenger airbags. Side curtain airbags might be optional on certain configurations.

Seatbelts:

Three-point seat belts with pretensioners for front occupants.

💡 Technology Features

Audio System:

Base AM/FM/CD, optional premium audio with subwoofer, SiriusXM satellite radio availability.

Navigation:

Optional factory navigation system may have been available on higher trim levels.

Cruise Control:

Standard cruise control.

Park Assist:

Rear parking sensors (ParkSense) were an option on some models.

Auxiliary Input:

Auxiliary input jack for audio devices may be present on certain stereo systems.

Bluetooth:

Aftermarket or dealer-installed Bluetooth kits were common, factory Bluetooth was not widely standard for 2006.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions. The manual will provide specific intervals based on severe or normal use.

Transmission Fluid Change Interval:

Recommended every 30,000 - 60,000 miles, or more frequently under heavy towing/hauling. Consult manual for specific ATF+4 recommendations.

Spark Plug Replacement Interval:

Varies by engine; HEMI 5.7L typically has longer-life plugs (e.g., 100,000 miles), while others might be shorter. Manual will specify.

Engine Oil Viscosity:

Commonly SAE 5W-20 or 5W-30 for gasoline engines. Specific recommendations are critical and found in the manual.

Engine Coolant Type:

Mopar OAT (Orange) Antifreeze/Coolant (MS-9769) or equivalent HOAT coolant is generally recommended. Avoid mixing coolant types.

Power Steering Fluid Type:

Chrysler Power Steering Fluid or Mopar ATF+4 (confirm in manual as this can vary).

Common Issues Hemi 5.7L:

Valve seat recession (especially on early models), camshaft lobe wear, and occasional piston slap can occur. The manual will guide diagnosis and repair.

Common Issues Transmission:

Heat-related issues in the 45RFE/545RFE, potential for torque converter shudder or clutch pack wear. Proper fluid maintenance is crucial.

Common Issues Suspension:

Ball joint wear, tie rod end wear, and front suspension clunks are not uncommon on trucks of this age and mileage.

📚 Vehicle History

Dodge Truck Legacy:

Dodge has a long-standing history of producing rugged and capable pickup trucks, with the Ram nameplate dating back to 1981, evolving into its own distinct brand (Ram Trucks) in 2010.

Third Generation Ram:

The 2006 model year falls within the third generation of Ram trucks (2002-2008), which saw a significant redesign, including a bolder exterior, improved chassis, and updated interior amenities.

Manufacturing Location:

Primarily manufactured at the Warren Truck Assembly Plant in Warren, Michigan, and the Saltillo Truck Assembly Plant in Saltillo, Coahuila, Mexico.

🏆 Awards & Recognition

J D Power Dependability:

While specific year awards vary, the third-generation Ram trucks generally received average to above-average ratings in initial quality but sometimes faced challenges in long-term dependability compared to some rivals. This manual will help address potential issues.

Motor Trend Truck Of The Year:

The Dodge Ram has historically been a contender and winner for various automotive awards, reflecting its market impact. The 2003 model (first year of this generation) was an IIHS Top Safety Pick.