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2006 Ducati 999 Parts Manual

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The Ducati 999, produced from 2004 to 2006, represents the second generation of Ducati's iconic superbike lineage, building upon the racing heritage of its predecessors. This high-performance machine is characterized...
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2006 Ducati 999 Parts Manual
The Ducati 999, produced from 2004 to 2006, represents the second generation of Ducati's iconic superbike lineage, building upon the racing heritage of its predecessors. This high-performance machine is characterized by its sophisticated engineering, featuring a potent Testastretta V-twin engine with a 998 cc displacement and desmodromic valve actuation. Known for its aggressive styling and advanced electronics, the 999 was a direct competitor in the premium sportbike segment, offering a unique riding experience derived from Ducati's extensive World Superbike Championship success. Its trellis frame, powerful Brembo braking systems, and meticulous component integration underscore its commitment to performance and rider engagement. This comprehensive Parts Manual for the 2006 Ducati 999 provides an invaluable resource for owners, mechanics, and technicians. Its scope covers all major mechanical and electrical systems, offering detailed parts identification with precise OEM part numbers for every component. The manual includes exploded diagrams for accurate part placement and reassembly, facilitating everything from routine maintenance, such as critical timing belt and desmo service, to complete engine and chassis rebuilds. It serves as an essential tool for ensuring the longevity, reliability, and optimal performance of this celebrated Italian superbike.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
999
Year:
2006
Generation
Model Generation:
Second Generation 999 (2004-2006)
Codes
Vin Designation:
Refer to model-specific VIN decoder for detailed component identification
👋 Introduction
Market Position
Motorcycle Segment:
High-performance superbike, known for its sophisticated engineering and racing heritage.
Competitive Analysis
Key Competitors:
Competed against other premium sportbikes of the era, such as the Yamaha R1, Honda CBR1000RR, and Suzuki GSX-R1000.
Key Features
Design Philosophy:
Emphasized advanced electronics, a potent V-twin engine, and aggressive styling derived from Ducati's racing experience.
Manual Utility:
Essential tool for owners and mechanics to maintain the intricate systems of the Ducati 999, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive coverage of all major mechanical and electrical systems, focusing on parts identification for repair and maintenance.
Page Count
Total Pages:
121
Manual Type
Manual Category:
Parts Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain Components:
Gearchange, Gear-box, Clutch, Crankshaft, Cylinders, Pistons, Timing, Filters and Oil Pump, Half Crankcases, Water Pump, Alternator Cover, Electric Starter, Ignition, Collectors, Cylinder Heads, Oil Cooler, Throttle Body, Injection System, Exhaust System.
Chassis And Suspension:
Front Head-light and Instrument Panel, Front Wiring, Half-handlebars, Front Fork, Frame, Stand, Clutch Control, Front Hydraulic Brake, Rear Hydraulic Brake, Front and Rear Wheels, Rear Frame, Rear Foot Rests, Number Plate Holder, Rear Suspension, Rear Fork.
Cooling And Fuel:
Air Induction, Oil Vent, Water Radiator Assembly, Cooling Circuit, Fuel Tank, Fuel System, Fuel Infeed.
Bodywork And Electrical:
Front Head-light and Instrument Panel, Front Wiring, Seat, Headlight Fairing, Fairing, Marking Plates.
Procedures Included
Repair Assistance:
Facilitates identification of individual components and their associated part numbers for repair and replacement.
Maintenance Guidance:
Aids in the identification of parts required for routine scheduled maintenance tasks.
Part Number Reference:
Provides precise OEM part numbers for every component shown in the exploded diagrams.
Technical Depth
Diagnostic Support:
Primarily focused on parts identification for direct replacement, not in-depth diagnostic procedures.
Rebuild Scope:
Enables complete disassembly and reassembly by providing accurate part numbers for all components.
Component Assembly:
Detailed breakdown of how components fit together, crucial for correct reassembly.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution digital format, optimized for clear viewing and printing of diagrams and text.
Printability:
Allows selective printing of specific sections or pages, reducing paper waste.
Searchability:
Likely includes searchable text for quick part number or component lookup.
Print Quality
Diagram Clarity:
Features detailed exploded diagrams for accurate part identification and placement.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type Recommendation:
For printed copies, standard copier paper is suitable; heavier stock may be preferred for frequently referenced pages.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Testastretta V-twin, L-twin configuration
Displacement:
998 cc (999 cm³)
Bore X Stroke:
104 mm x 58.8 mm
Valve Train:
Desmodromic, 4 valves per cylinder
Performance
Horsepower:
Approx. 124 HP (92.5 kW) at 9,750 rpm (for the 999 base model)
Torque:
Approx. 77 lb-ft (103 Nm) at 8,000 rpm (for the 999 base model)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Weber Marelli or similar)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch Type:
Dry, multi-plate clutch with hydraulic actuation
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Refer to specific model variant specifications; typically around 2020 mm
Width:
Refer to specific model variant specifications; typically around 720 mm
Height:
Refer to specific model variant specifications; typically around 1100 mm
Weights
Dry Weight:
Approx. 181 kg (400 lbs) for the 999 base model
Wet Weight:
Approx. 202 kg (445 lbs) for the 999 base model (with fluids)
🛡️ Safety Features
Ratings
Safety Certification:
Designed to meet European and other regional road legality standards; specific crash ratings not typically applicable to motorcycles in the same way as cars.
Active Features
Braking System Front:
Dual 320 mm discs with radial-mount Brembo 4-piston calipers
Braking System Rear:
Single 240 mm disc with Brembo 2-piston caliper
Passive Features
Frame Construction:
Trellis frame for rigidity and handling
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display showing speed, RPM, odometer, trip meters, clock, and warning lights. Analog tachometer may be present.
Driver Assistance
Traction Control:
Not typically standard on the base 999, but may have been an option or available on higher trims like the 999R (DTC).
Connectivity
Diagnostic Port:
Diagnostic port for electronic fault finding, accessible with specialized tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or annually, whichever comes first. Check manual for precise intervals.
Desmo Service Interval:
Critical valve clearance check and adjustment (Desmodromic service) typically every 7,500 miles (12,000 km). This is a complex and crucial maintenance item.
Belt Replacement Interval:
Timing belt replacement is critical and recommended every 7,500 miles (12,000 km) or 2 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, typically SAE 15W-50, meeting API SG or higher and JASO MA specifications. Consult manual for exact specification.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual) for hydraulic brake systems.
Clutch Fluid Type:
DOT 4 or DOT 5.1 (check manual) for hydraulic clutch system.
Known Issues
Common Wear Items:
Clutch plates (dry clutch), timing belts, chain and sprockets, brake pads.
Electrical Gremlins:
While generally robust, occasional electrical connector issues can arise due to vibration and environmental exposure. The manual aids in tracing wiring.
Desmo Service Importance:
Crucial to perform Desmo service at recommended intervals to maintain engine health and prevent valve damage.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Racing Influence:
Directly influenced by Ducati's success in World Superbike Championship (WSBK) racing.
Model Evolution
Predecessor:
Ducati 916, 996, 998 series
Successor:
Ducati 1098 series
Production
Production Years:
2004-2006
Variants:
999, 999S, 999R (each with different specifications and performance levels)
🏆 Awards & Recognition
Recognitions
Racing Titles:
The 999 platform and its variants achieved significant success in WSBK racing, with riders like Troy Bayliss.
Ratings
Performance Reviews:
Widely praised by motorcycle journalists for its handling, braking, and distinctive V-twin character, though sometimes criticized for ergonomics compared to inline-four competitors.
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