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Ducati Multistrada 620 620Dark parts Manual (catalogue) 2006 Pdf ( English German Italian Spanish French)

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This document pertains to the Multistrada 620 Dark, produced in 2006. As part of the first generation of the Multistrada line, this model represents a foray into the adventure-touring segment,...
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Ducati Multistrada 620 620Dark parts Manual (catalogue) 2006 Pdf ( English German Italian Spanish French)
This document pertains to the Multistrada 620 Dark, produced in 2006. As part of the first generation of the Multistrada line, this model represents a foray into the adventure-touring segment, offering a blend of performance and versatility. It is characterized by its L-twin engine, signature trellis frame, and a comfortable riding position suitable for longer journeys. The 'Dark' variant typically features a distinct aesthetic with blacked-out components. The Multistrada 620 is powered by an air-cooled, 618 cc L-twin engine producing 60 hp, paired with a 6-speed transmission and a dry clutch. Its design prioritizes rider feedback and handling, making it a unique offering within its class. This comprehensive parts catalog is designed to provide detailed information for the identification and sourcing of all components for the Multistrada 620 Dark. It covers all major systems, including the engine, transmission, chassis, braking, and electrical systems, offering exploded views and part numbers essential for maintenance, repair, and restoration. The manual also includes crucial information on fluid specifications, service intervals, and common wear items, serving as an indispensable resource for owners, technicians, and enthusiasts. Available in multiple languages, this digital document is a vital tool for ensuring the proper upkeep and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
Multistrada 620
Model Variant:
620 Dark
Year:
2006
Generation
Generation:
1st Generation (2003-2006)
Codes
Engine Code Prefix:
M400
👋 Introduction
Market Position
Segment:
Adventure Touring / Sport Touring
Target Audience:
Motorcyclists seeking a versatile Ducati for touring and spirited riding, often appreciating the brand's heritage and performance.
Competitive Analysis
Key Competitors:
BMW F 650 GS, Suzuki V-Strom 650, Kawasaki KLR650, Triumph Tiger 900 (earlier models).
Key Features
Unique Selling Points:
L-twin Ducati engine character, trellis frame, sophisticated design, comfortable riding position for longer distances compared to sportbikes.
Model Differentiation:
The 'Dark' variant typically features a more subdued aesthetic, often with blacked-out components and less chrome.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (English, German, Italian, Spanish, French language editions available within the PDF)
Page Count
Estimated Page Count:
300-500 (typical for comprehensive parts catalogs)
Manual Type
Manual Type:
Parts Catalog / Parts Manual
Language
Languages Included:
English, German, Italian, Spanish, French
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Components:
Engine assembly, cylinder head, cylinder block, pistons, connecting rods, crankshaft, valve train, lubrication system, cooling system (air-cooled), fuel system (carburetor), exhaust system.
Transmission Components:
Gearbox assembly, gears, shafts, clutch assembly (dry clutch), clutch actuation mechanism.
Chassis Components:
Frame, swingarm, rear suspension (shock absorber, linkage), front suspension (forks, triple clamps), steering assembly.
Braking System:
Front brake calipers, discs, master cylinder, brake lines. Rear brake caliper, disc, master cylinder, brake lines. ABS components (if applicable, though unlikely for 620 Dark).
Electrical System:
Wiring harness layout, lighting (headlight, taillight, indicators), ignition system, starter motor, battery, alternator, instrument cluster, switches, sensors.
Fuel System:
Carburetors (Mikuni BSR32), fuel tank, fuel pump (if applicable), fuel lines.
Bodywork And Fairings:
Fuel tank, seat, fairings, mudguards, side panels, windshield, handlebars, footpegs.
Wheels And Tires:
Wheels (front and rear), wheel bearings, axles, tire specifications.
Procedures Included
Disassembly Reassembly:
Detailed exploded views and part identification for complete disassembly and reassembly of all vehicle systems.
Part Identification:
Comprehensive identification of every part with corresponding Ducati part numbers.
Wiring Diagrams:
Complete electrical wiring diagrams for troubleshooting and repairs.
Technical Depth
Diagnostic Support:
Facilitates diagnosis by providing part identification for potential faulty components.
Repair Guidance:
Essential for ordering correct replacement parts for all repair and maintenance procedures.
Customization Support:
Useful for identifying and sourcing genuine Ducati accessories and replacement parts for customization.
📊 Manual Specifications
File Format
File Compression:
RAR / ZIP
Required Software:
WinZip, WinRAR, or 7-Zip; Adobe Acrobat Reader or compatible PDF viewer.
Print Quality
Printability:
Printable
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, 90° L-twin cylinder, Desmodromic 2 valves per cylinder
Displacement:
618 cc
Bore X Stroke:
78 mm x 64 mm
Compression Ratio:
9.7:1
Max Power:
60 hp (44 kW) @ 8000 rpm
Max Torque:
55 Nm (40.6 lb-ft) @ 6500 rpm
Performance
Top Speed:
Approx. 185 km/h (115 mph)
Fuel System
Carburetor:
2 x Mikuni BSR32 (slide valve)
Fuel Tank Capacity:
20 liters (5.3 US gal)
Fuel Type:
Unleaded gasoline, minimum 95 octane
Lubrication System
Oil Capacity:
3.7 liters (3.9 US qt) with filter change
Oil Type Specification:
SAE 10W-40, API SG or higher (Ducati recommends specific grades)
Ignition
Ignition System:
Digital electronic ignition with spark advance
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Clutch Type:
Dry, multi-plate, hydraulically actuated
Features
Final Drive:
Chain drive (525 O-ring chain)
Gear Ratios:
1st: 2.462 (32/13), 2nd: 1.778 (32/18), 3rd: 1.381 (29/21), 4th: 1.150 (23/20), 5th: 0.960 (24/25), 6th: 0.807 (27/30)
📐 Dimensions
Exterior
Length:
Approx. 2150 mm (84.6 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1270 mm (50.0 in) (at handlebars)
Seat Height:
Approx. 850 mm (33.5 in)
Wheelbase:
Approx. 1470 mm (57.9 in)
Weights
Dry Weight:
Approx. 185 kg (407.9 lbs)
Wet Weight:
Approx. 202 kg (445.3 lbs) (with all fluids)
Maximum Load:
Approx. 200 kg (441 lbs) (rider, passenger, luggage)
🛡️ Safety Features
Ratings
Safety Certification:
CE (Conformité Européenne) marking for road legality in Europe.
Active Features
Braking System:
Dual 320mm discs with 2-piston calipers (front), 260mm disc with 2-piston caliper (rear). Steel braided brake lines for improved feel.
Lighting:
Halogen headlight, LED taillight, standard incandescent turn signals.
Passive Features
Frame Construction:
Ducati's signature steel trellis frame for rigidity and rider feedback.
Handlebar Design:
Wide, tapered handlebars for leverage and control.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, engine temperature warning light, clock.
Driver Assistance
ABS Availability:
ABS was generally not standard or widely available on the 620 Dark model of this generation.
Connectivity
Connectivity Features:
N/A (No integrated Bluetooth or smartphone connectivity on this model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 12,000 km (7,500 miles) or 12 months, whichever comes first.
Desmo Service Interval:
Every 24,000 km (15,000 miles) - critical valve clearance check and adjustment.
Air Filter Replacement:
Every 12,000 km (7,500 miles) or as needed based on conditions.
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4 (or DOT 5.1)
Clutch Fluid Type:
DOT 4 (or DOT 5.1) - same as brake fluid
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates (dry clutch), valve seat wear (desmo service critical), swingarm bearings, fork seals.
Electrical Gremlins:
Some owners report occasional issues with wiring harnesses or connectors, particularly on older bikes. Regular inspection recommended.
Carburetor Synchronization:
Carburetors may require periodic synchronization for optimal performance and idle stability.
📚 Vehicle History
Brand Heritage
Marque Focus:
Ducati is renowned for its performance motorcycles, particularly L-twin engines, desmodromic valve actuation, and trellis frames.
Model Evolution
Multistrada Lineage:
The Multistrada line was Ducati's entry into the adventure-touring segment, blending sportbike performance with long-distance comfort and versatility.
620 Introduction:
The 620 model was introduced as a more accessible and user-friendly option within the Multistrada family, utilizing a smaller, proven L-twin engine.
Production
Production Period:
The Multistrada 620 was produced from 2005 to 2006, preceding the introduction of the 1000DS and later Multistrada models.
Manufacturing Location:
Bologna, Italy
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 620 model are rare, the Multistrada line as a whole has been recognized for its versatility and unique blend of performance and touring capability.
Ratings
Owner Satisfaction:
Generally positive, particularly among Ducati enthusiasts who appreciate the brand's character and the Multistrada's practicality for its class.
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