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Harley Davidson FLHRSI Road King Custom 2006 Service Manual

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This manual covers the FLHRSI Road King Custom, produced in 2006. The FLHRSI is an iconic American touring motorcycle known for its blend of classic styling and V-Twin performance. It...
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Harley Davidson FLHRSI Road King Custom 2006 Service ManualHarley Davidson FLHRSI Road King Custom 2006 Service ManualHarley Davidson FLHRSI Road King Custom 2006 Service ManualHarley Davidson FLHRSI Road King Custom 2006 Service Manual
This manual covers the FLHRSI Road King Custom, produced in 2006. The FLHRSI is an iconic American touring motorcycle known for its blend of classic styling and V-Twin performance. It features a 1450cc air-cooled engine, a 5-speed manual transmission, and a belt drive system. The Road King line has a rich heritage, and this model represents advancements typical of its era, including Electronic Fuel Injection (EFI) and cruise control. Designed for riders who appreciate both comfort and style on long journeys, the FLHRSI embodies the enduring appeal of the brand. This comprehensive workshop service repair manual, presented in English, provides detailed information for maintaining and repairing your 2006 FLHRSI Road King Custom. It covers all major systems, including the engine, fuel system, drivetrain, brakes, suspension, and electrical system, with specific attention to troubleshooting and detailed wiring diagrams. The manual offers factory-level detail with hundreds of photos and illustrations, numbered instructions, and step-by-step guidance for disassembly, reassembly, and routine maintenance. This resource is invaluable for owners, independent repair shops, and professional mechanics seeking to keep their vehicle in optimal working condition.
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
FLHRSI Road King Custom
Year:
2006
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Target Audience:
Owners, independent repair shops, and professional mechanics seeking detailed service information
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicle working properly, providing factory-level information without the cost of a physical copy or dealership service
Key Features
Features:
Complete official factory service manual, downloadable, printable, comprehensive coverage, detailed illustrations, troubleshooting guides, wiring diagrams
📋 Manual Details
Coverage Areas
Covered Models:
FLHRSI Road King Custom (all styles)
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Delivery
Method:
Instant download link available on checkout page after payment.
Requirements
Software:
Adobe PDF Reader.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly and repair, lubrication system
Fuel System:
Comprehensive coverage of the fuel system
Cooling System:
Coverage for the cooling system
Clutch:
Detailed clutch service and repair procedures
Drive Train:
Engine removal/installation, drive systems, transmission, final drive
Wheels Tires:
Service and maintenance for wheels and tires
Brakes:
Complete brake system coverage
Suspension:
Detailed suspension service and repair
Steering:
Coverage for steering system components and service
Chassis Frame:
Chassis and frame inspection and repair
Electrical System:
Extensive coverage of the electrical system, including troubleshooting and wiring diagrams
Procedures Included
Maintenance:
Scheduled maintenance procedures
Repair:
Step-by-step repair instructions for all covered systems
Troubleshooting:
Diagnostic and troubleshooting procedures, especially for the electrical system
Disassembly Reassembly:
Complete disassembly of the machine, guiding through each service and repair procedure
Wiring Diagrams:
Included and detailed for ease of electrical system diagnosis and repair.
Technical Depth
Depth:
Factory-level detail, suitable for both do-it-yourselfers and experienced mechanics
Illustrations:
Hundreds of photos and illustrations, detailed drawings, enlarged insets for parts examination
Guidance Style:
Numbered instructions, detailed substeps, notes, cautions, and warnings
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Works under all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without restriction, entire manual or individual pages
Binding Type
Type:
Digital Download (allows user to print and bind as desired)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Air-Cooled (typical for Harley Davidson Big Twin)
Displacement:
1450cc (88 cubic inches) - common for this era's Road King models
Fuel System:
Electronic Fuel Injection (EFI) - standard for 2006 FLHRSI
Performance
Horsepower:
Approximately 65-70 HP (estimated, specific dyno tuning may vary)
Torque:
Approximately 85-90 lb-ft (estimated, specific dyno tuning may vary)
Fuel System
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
5-Speed Cruise Drive Manual
Optional
Optional Transmission:
N/A (standard for this model)
Features
Drive System:
Belt Drive (primary and final)
📐 Dimensions
Exterior
Wheelbase:
Approximately 63.5 inches (1613 mm)
Weights
Dry Weight:
Approximately 700 lbs (318 kg)
Gross Vehicle Weight Rating:
Approximately 1100 lbs (499 kg)
🛡️ Safety Features
Ratings
Safety Features:
Standard braking system, potential for ABS depending on specific sub-model configuration (manual would detail this)
Active Features
Active Safety:
Brake system (front and rear), suspension, steering
Passive Features
Passive Safety:
Frame structure
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with CB and Intercom functionality (depending on specific trim and options).
Driver Assistance
Assistance Systems:
Cruise control (standard on Road King models).
Connectivity
Connectivity Features:
Limited connectivity for the era; typically no Bluetooth or smartphone integration from the factory.
🔧 Maintenance
Service Intervals
First Service:
Typically 1,000 miles (1,600 km) or 6 months, whichever comes first (details provided in manual)
Subsequent Service:
Intervals for oil changes, filter replacements, and other scheduled maintenance are detailed in the manual, usually every 5,000 miles (8,000 km) or annually.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 (or equivalent V-Twin specific synthetic oil meeting Harley-Davidson specifications) - typically 20W50
Transmission Fluid Type:
Harley-Davidson Formula+ (or equivalent primary lubricant meeting Harley-Davidson specifications)
Brake Fluid Type:
DOT 4 (ensure specific Harley-Davidson recommendation if available)
Fluid Capacities
Engine Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change (verify in manual)
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, tires, primary chain tensioner (early models), potential for fuel line issues (if applicable to the specific EFI system of 2006).
Electrical Considerations:
Wiring harness integrity, battery health, charging system components (stator, regulator) are common areas for inspection.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its cruiser-style motorcycles.
Model Evolution
Model Lineage:
The Road King line is a staple in Harley-Davidson's touring segment, evolving over the years to incorporate modern features while retaining classic styling. The 'Custom' designation typically signifies a more stylized or personalized version.
Production
Production Era:
The 2006 model year is part of the Evolution of the Big Twin era, featuring advancements like fuel injection and the Cruise Drive transmission.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Harley-Davidson motorcycles, including the Road King lineage, have consistently been recognized for their style, performance, and iconic status within the cruiser motorcycle market.
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