2006 Harley Davidson SOFTAIL FLHRSI Road KING Custom Service Repair Manual

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This manual covers the 2006 Softail FLHRSI Road King Custom, a distinguished motorcycle known for its iconic styling and comfortable riding experience. Built with a rich heritage dating back to...

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Taper: Motorcycle

Distributeur:

UGS: 104312

Mots clés: 2006 FLHRSI Harley Davidson Motorcycle Motorcycles Road KING Custom SOFTAIL

Variantes de produits

Description

This manual covers the 2006 Softail FLHRSI Road King Custom, a distinguished motorcycle known for its iconic styling and comfortable riding experience. Built with a rich heritage dating back to 1903, this model exemplifies American craftsmanship and V-twin engineering. The Softail platform, a long-standing favorite, offers a blend of classic aesthetics and reliable performance, making it a popular choice for cruising and touring. This comprehensive Service Repair Manual provides detailed information essential for the maintenance and repair of your 2006 Softail FLHRSI Road King Custom. It covers a wide array of systems, including the engine and drivetrain, fuel system, ignition, electrical components, chassis, suspension, brakes, and bodywork. The manual includes step-by-step repair instructions, troubleshooting guidance, technical specifications, and clear wiring diagrams, designed to assist both do-it-yourself owners and professional mechanics in keeping the motorcycle in optimal condition.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail FLHRSI Road King Custom

Year:

Model Code:

FLHRSI

Codes

Vin Prefix Manufacturer:

👋 Introduction

Market Position

Target Audience:

Do-it-yourself owners and professional mechanics

Competitive Analysis

Superiority:

Offers a more comprehensive and accessible resource compared to OEM manuals for independent shops.

Key Features

Accessibility:

Instant download, printable pages, usable on smart devices for on-the-trail repairs.

Usability:

Easy to read text sections, step-by-step instructions, exploded pictures, and diagrams.

📋 Manual Details

Coverage Areas

Primary Coverage:

2006 Harley-Davidson Softail FLHRSI Road King Custom

Page Count

Estimated Pages:

N/A (Digital Format)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine And Drivetrain:

Complete engine, transmission, clutch, primary drive, final drive

Fuel System:

Fuel injection, fuel pump, fuel filter, fuel tank

Ignition System:

Ignition module, spark plugs, ignition coils

Electrical System:

Wiring diagrams, charging system, lighting, starter, battery, fuse box

Chassis And Suspension:

Frame, front fork, rear shocks, swingarm

Braking System:

Front and rear brake calipers, master cylinders, brake lines, brake pads

Wheels And Tires:

Wheel bearings, tire specifications, wheel mounting

Bodywork And Trim:

Fenders, fuel tank, seat, fairings, instrumentation

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacement, brake fluid flush, fork oil change

Troubleshooting:

Diagnostic procedures for various systems, common problems and solutions

Repair:

Detailed step-by-step repair instructions for all major components

Disassembly And Assembly:

Complete disassembly and reassembly procedures for the entire motorcycle

Wiring Diagrams:

Comprehensive electrical wiring schematics with component identification

Technical Depth

Depth:

Professional level, covering everything from basic maintenance to full engine rebuilds and diagnostics

📊 Manual Specifications

File Format

PDF Compatibility:

Requires Adobe PDF Reader for optimal display of images and graphics

Print Quality

Image Resolution:

High quality diagrams and instructions

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Twin Cam 96B (1584cc)

Engine Configuration:

Air-cooled, V-twin

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Displacement:

96 cu. in. (1584 cc)

Performance

Torque Specification:

92.6 ft-lbs @ 3500 RPM (typical, may vary slightly)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

🔧 Transmission

Standard

Transmission Type:

5-speed, constant mesh

Primary Drive:

Chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Features

Clutch Type:

Hydraulic, multi-plate, wet clutch

📐 Dimensions

Exterior

Length:

94.5 in. (2400 mm)

Seat Height Laden:

25.6 in. (650 mm)

Ground Clearance:

5.1 in. (130 mm)

Weights

Dry Weight:

668 lbs (303 kg)

Gross Vehicle Weight Rating:

N/A (Refer to vehicle specific documentation)

🛡️ Safety Features

Ratings

Safety Features Overview:

N/A (Motorcycle safety is primarily rider-dependent; manual covers mechanical safety aspects)

Active Features

Brakes:

Dual 4-piston calipers front, Single 2-piston caliper rear with solid disc rotors

Passive Features

Lighting:

Headlamp, tail lamp, brake lamp, turn signals

💡 Technology Features

Infotainment

Audio System:

Optional factory or aftermarket radio/audio system integration (not standard on all trims)

Driver Assistance

Not standard on this model. ABS was an option for some Harley-Davidson models in 2006, but not typically specified for the FLHRSI.

Connectivity

Diagnostic Port:

Proprietary diagnostic connector for digital technician (requires specific tools/software)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months

Transmission Oil Change:

Every 10,000 miles (16,000 km) or 24 months

Primary Chain Case Oil Change:

Every 10,000 miles (16,000 km) or 24 months

Brake Fluid Flush:

Every 2 years

Fluid Specifications

Engine Oil Type:

Harley-Davidson SYN3 (or equivalent synthetic motorcycle oil meeting Harley-Davidson specifications), SAE 20W50

Transmission Fluid Type:

Harley-Davidson Formula+ (or equivalent GL-4, SAE 80W-90 gear oil)

Primary Chain Case Fluid Type:

Harley-Davidson Formula+ (or equivalent primary lubricant)

Brake Fluid Type:

DOT 4

Known Issues

Common Problems:

Potential for starter clutch issues, primary compensator wear, regulator/stator failures (though less common on this specific model year than earlier Twin Cams), and some EFI glitches.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of V-twin engines and cruiser style.

Model Evolution

Road King Heritage:

The Road King line has been a staple in Harley-Davidson's touring lineup, evolving with performance and comfort features while retaining classic styling.

Production

Manufacturing Location:

United States

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Softail platform is a highly respected and popular platform within the Harley-Davidson lineup, known for its classic styling and comfortable ride.