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2006 Harley Davidson TOURING FLHRS Road KING Custom Service Repair Manual

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The 2006 FLHRS Road King Custom is a distinguished model within the iconic Touring platform, blending classic cruiser aesthetics with the capabilities expected for extended rides. This motorcycle is powered...
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2006 Harley Davidson TOURING FLHRS Road KING Custom Service Repair Manual
The 2006 FLHRS Road King Custom is a distinguished model within the iconic Touring platform, blending classic cruiser aesthetics with the capabilities expected for extended rides. This motorcycle is powered by the air-cooled, Twin Cam 88B engine, displacing 1450cc, known for its robust torque delivery and distinctive V-twin rumble. Its custom styling, comfortable riding position, and integrated saddlebags make it a favored choice for riders who appreciate both heritage and practicality. Built with renowned engineering quality and commitment to reliability, the FLHRS Road King Custom offers a unique blend of performance and timeless design, appealing to those who seek an authentic American riding experience. This comprehensive Service Repair Manual provides detailed instructions for the complete service, maintenance, and troubleshooting of your 2006 FLHRS Road King Custom. It covers all essential systems, including engine assembly and lubrication, fuel and ignition systems, transmission and drivetrain, chassis and suspension, braking, and electrical systems, as well as bodywork and fittings. The manual details routine maintenance procedures, component repair processes, and diagnostic charts for troubleshooting common issues. Its purpose is to equip owners, mechanics, and technicians with the necessary knowledge and guidance to ensure the optimal performance, longevity, and safe operation of this legendary motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRS Road King Custom
Year:
2006
Platform:
Harley-Davidson Touring
Codes
Model Code:
FLHRS
👋 Introduction
Market Position
Market Position:
A key model within the Harley-Davidson Touring family, targeting riders seeking a blend of classic cruiser styling with touring capabilities and a custom aesthetic.
Competitive Analysis
Competitive Analysis:
Competes with other large displacement cruiser touring motorcycles from brands like Indian Motorcycles, and to some extent, larger displacement offerings from Japanese manufacturers in the touring segment.
Key Features
Key Features:
Distinctive custom styling, comfortable riding position, Harley-Davidson V-twin engine heritage, ample storage via saddlebags, robust build quality.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, maintenance, and troubleshooting
Page Count
Page Count:
Not specified, but described as 'most complete' and 'packed with all the information you need'.
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, lubrication, fuel system, ignition system, cooling system, exhaust system, starting system, charging system.
Transmission Drivetrain Systems:
Clutch, transmission (gearbox), final drive (belt drive), primary drive.
Chassis Suspension Systems:
Frame, front suspension (forks), rear suspension (shocks), wheels, tires, steering.
Braking Systems:
Front and rear brake systems (hydraulic), brake fluid specifications, component inspection, replacement, bleeding procedures.
Electrical Systems:
Battery, ignition, lighting, instrumentation, switches, wiring diagrams, fuses, relays, starter motor, alternator, EFI (Electronic Fuel Injection).
Bodywork Fittings:
Body panels, fuel tank, fenders, seat, handlebars, controls, fairings (if applicable), luggage (saddlebags).
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, spark plug replacement, tire pressure checks, chain/belt adjustment, brake pad inspection, fluid checks and top-offs, battery maintenance.
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnosis and repair, brake caliper rebuilds, fuel system cleaning and repair.
Troubleshooting Diagnostics:
Diagnostic charts for common problems, symptom-based troubleshooting, identification of faulty components.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and component rebuilds, suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-quality diagrams and instructions for clear visualization and accurate execution of procedures.
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88B
Engine Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Performance
Horsepower Estimate:
Approximately 65-70 HP (at crank), manufacturer not specifying exact figures for 2006 Twin Cam 88B.
Torque Estimate:
Approximately 78-85 ft-lbs (at crank) at around 3200 RPM.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Belt drive, 32/66 ratio
📐 Dimensions
Exterior
Overall Length:
Approximately 97.6 in. (2479 mm)
Seat Height:
Approximately 26.5 in. (673 mm) unladen
Weights
Dry Weight:
Approximately 714 lbs (324 kg)
Gross Vehicle Weight Rating Gvwr:
Not explicitly stated in product description, typically around 1200 lbs for this model.
🛡️ Safety Features
Active Features
Active Safety Features:
Integral hydraulic disc brakes (front and rear).
Passive Features
Passive Safety Features:
Sturdy frame construction, controlled acceleration and deceleration provided by engine and braking systems.
💡 Technology Features
Infotainment
Infotainment System:
Basic audio system with radio and cassette/CD player (depending on specific factory options), often featuring handlebar-mounted controls.
Driver Assistance
Driver Assistance Features:
Limited to rider-focused design and integrated braking system. No advanced electronic driver assistance systems typical of modern cars.
Connectivity
Connectivity Features:
Primarily focused on the motorcycle's own systems; no external device connectivity beyond basic audio input/output.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 2,500-5,000 miles or annually, whichever comes first, as detailed in the manual.
Primary Chain Case Oil Change Interval:
Recommended every 5,000 miles or annually.
Transmission Fluid Change Interval:
Recommended every 10,000 miles or annually.
Fluid Specifications
Engine Oil Specification:
Harley-Davidson recommends specific viscosity grades (e.g., 20W-50) and formulations for their V-twin engines. Consult manual for exact H-D p/n or API classification.
Primary Chain Case Lubricant:
Specific Harley-Davidson primary lubricant or equivalent.
Transmission Lubricant:
Specific Harley-Davidson transmission fluid or equivalent.
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Known Issues:
Potential for oil leaks around engine seals, transmission shifting feel can vary, early EFI systems may require tuning for aftermarket modifications. Battery charging system can be a point of concern with age. The manual would detail diagnosis and repair for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a legacy of building powerful, stylish, and enduring motorcycles since 1903.
Model Evolution
Model Evolution:
The Road King line, introduced in 1994, evolved into the 'Custom' variant (FLHRS) featuring a more streamlined, classic cruiser look with dropped forks and often custom paint schemes, distinguishing it from the more traditional Road King models.
Production
Production Period:
The FLHRS model was produced for several years in the early to mid-2000s, with the 2006 model representing a specific iteration of this custom cruiser.
🏆 Awards & Recognition
Recognitions
Recognitions:
Harley-Davidson motorcycles, particularly the Touring models, consistently receive accolades for their iconic styling, rider comfort, and enduring appeal within the cruiser market. Specific awards for the 2006 FLHRS are not detailed in the product information.
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