Systems Overview:
Comprehensive coverage including Engine Systems, Transmission and Transfer Case, Differential & Driveline, Suspension, Brakes, Steering, Fuel System, Exhaust System, Body, Heating & Air Conditioning, Electrical Systems (Audio/Video, Chime/Buzzer, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication), Wiring (Engine), Frame & Bumpers, Emissions Control, Lubrication & Maintenance Schedule, Troubleshooting, and Component/System Index.
Estimated Page Count:
Likely over 1000 pages (typical for a full workshop manual covering all systems).
Type:
Workshop and Repair Manual
Format:
Digital (likely PDF)
Engine Mechanical:
Detailed procedures for engine assembly, disassembly, inspection, and repair of all internal and external components for all applicable engine variants (e.g., 3.7L V6 PowerTech, 2.4L DOHC I4). Includes cylinder head, valve train, pistons, connecting rods, crankshaft, oil pump, timing systems.
Engine Fuel And Emissions:
Covers fuel delivery systems (pumps, injectors, lines), evaporative emissions control (EVAP), exhaust systems (catalytic converter, mufflers, sensors), and emission control diagnostics.
Transmission And Drivetrain:
In-depth coverage of automatic transmission (e.g., 42RLE) and manual transmission (if applicable) service, including removal, installation, disassembly, assembly, component testing, and torque specifications. Detailed procedures for transfer case operation, maintenance, and repair. Driveline components including front and rear differentials, axles, CV joints, and driveshafts.
Suspension And Steering:
Complete coverage of front and rear suspension components (struts, shocks, control arms, bushings, ball joints, sway bars) and steering system (rack and pinion, power steering pump, steering column).
Brakes:
Detailed procedures for hydraulic brake systems, including ABS (Antilock Braking System), front and rear brake assembly (discs, calipers, pads, rotors), parking brake system, and brake fluid specifications.
Electrical And Electronics:
Extensive coverage of the vehicle's electrical architecture, including wiring diagrams for all systems, power distribution, battery, charging system (alternator), starting system, ignition system, lighting (headlamps, tail lamps, interior), instrument cluster, body control modules (BCM), engine control modules (ECM), HVAC controls, audio/video systems, power windows/locks, and safety systems (airbags, seatbelt pretensioners).
Body And Chassis:
Procedures for body panel removal/installation, door mechanisms, interior trim, bumpers, frame inspection and repair, and glass replacement.
Heating And Air Conditioning:
Comprehensive guide to HVAC system components, refrigerant handling, diagnosis of heating and cooling faults, blower motor, evaporator, condenser, and climate control module.
Diagnostics:
Includes diagnostic trouble codes (DTCs) and symptom-based troubleshooting charts for all major vehicle systems, aiding in pinpointing issues.
Maintenance:
Detailed maintenance schedules, fluid change intervals, fluid types and capacities, filter replacement procedures, and lubrication points.
Repair:
Step-by-step repair instructions for virtually every component on the vehicle, from minor adjustments to major component overhauls.
Troubleshooting:
Systematic approach to diagnosing and resolving common and uncommon problems, including electrical gremlins, mechanical failures, and performance issues.
Depth:
Extremely high. Suitable for professional technicians and experienced DIY mechanics, covering everything from basic fluid checks to complete engine rebuilds and complex electrical diagnostics.
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to owner's manual or specific manual section for precise intervals).
Transmission Service Interval:
Every 30,000-60,000 miles (50,000-100,000 km) for fluid and filter change, or as specified in the manual.
Coolant Flush Interval:
Every 30,000-100,000 miles (50,000-160,000 km) or 2-5 years, depending on coolant type.
Engine Oil:
SAE 5W-30 or SAE 10W-30 (depending on ambient temperature) API Certified meeting Chrysler MS-6395 specification.
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT or IAT types as specified. Typically a 50/50 mix with distilled water.
Power Steering Fluid:
Chrysler Power Steering Fluid (MS-10838) or equivalent. Do NOT use Dexron or Mercon.
Common Troubles:
Examples include: Transfer case chain stretch/wear (especially in Selec-Trac), differential leaks, various suspension component wear (ball joints, bushings), power steering pump noise/leaks, AC system issues (leaks, compressor problems), and occasional ECM (Engine Control Module) failures. The 3.7L V6 can experience oil sludge buildup if maintenance is neglected.