Engine Mechanical:
Engine disassembly, assembly, overhaul, cylinder head, pistons, crankshaft, camshafts, valve timing, torque specifications
Fuel System And Efi:
Fuel injection system diagnosis, throttle body servicing, injectors, fuel pump, fuel pressure regulation, idle speed control
Ignition System:
Ignition timing, spark plugs, ignition coils, ECU control
Cooling System:
Radiator, coolant, water pump, thermostat, hoses, fan operation
Lubrication System:
Oil pump, oil filter, oil passages, oil capacity, oil type specifications
Exhaust System:
Mufflers, catalytic converter (if applicable), exhaust pipe maintenance, gasket replacement
Chassis Frame:
Frame inspection, straightening, component mounting torque values
Suspension Front:
Front fork servicing, seals, oil levels, spring rates, damping adjustments
Suspension Rear:
Monoshock rear suspension, linkage servicing, spring pre-load, damping adjustments
Brakes Front:
Brake calipers, master cylinder, brake pads, rotors, bleeding procedure, fluid specifications
Brakes Rear:
Rear brake caliper, master cylinder, brake pad, rotor, bleeding procedure, fluid specifications
Wheels Tires:
Wheel bearing service, tire pressure, recommended tire sizes, wheel balancing
Steering:
Headstock bearings, steering stem, adjustment procedures
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting, horn, instrumentation
Wiring Diagrams:
Complete, detailed wiring diagrams for all electrical circuits
Emission Control:
Information on emission control systems, evaporative emission control (EVAP), exhaust gas recirculation (EGR) if applicable
Periodic Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, chain adjustment
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, fault code interpretation (if applicable)
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment
Diagnostics:
Specific diagnostic procedures for FI system, electrical issues, and engine performance problems
Depth:
Comprehensive, covering basic to advanced repair and diagnostics
Instrumentation:
Analog tachometer, digital speedometer, odometer, dual trip meters, clock, fuel gauge, coolant temperature warning lamp, FI warning lamp.
ABS Availability:
Optional ABS system available on select models, providing enhanced braking control.
ECU Control:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters.
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Chain Cleaning Lubrication:
Every 1,000 km (600 miles) or after riding in wet conditions.
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water)
Common Wear Items:
Clutch plates, chain and sprockets, brake pads and rotors due to high performance.
Efi System Maintenance:
Regular cleaning of throttle bodies and injectors recommended for optimal performance.