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Kia Sportage 2.7L 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine Variant: 2.7L V6 Codes Internal Code: JE (Second Generation) 👋 Introduction Market Position Segment: Compact SUV Target Audience: DIY...
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Kia Sportage 2.7L 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2006
Engine Variant:
2.7L V6
Codes
Internal Code:
JE (Second Generation)
👋 Introduction
Market Position
Segment:
Compact SUV
Target Audience:
DIY mechanics, independent repair shops, Kia enthusiasts.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Hyundai Tucson, Nissan Xterra.
Key Features
Vehicle Platform:
Shared platform with Hyundai Tucson, offering good value and practicality.
Powertrain Options:
Available with a robust 2.7L V6 engine providing ample power for its class.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Extensive coverage of troubleshooting and diagnostic routines for all major systems.
Repair Procedures:
Detailed step-by-step repair instructions for mechanical, electrical, and body components.
Maintenance Schedules:
Comprehensive preventative maintenance schedules and recommended service intervals.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.7L V6 G6CU), transmission (automatic and manual), drivetrain, fuel, exhaust.
Chassis:
Suspension (front and rear), steering, brakes (hydraulic, ABS), wheels, tires.
Electrical:
12V battery system, charging system, starting system, lighting, instruments, power accessories, body control module (BCM).
Body And Frame:
Body construction, interior trim, exterior trim, doors, windows, HVAC, safety systems (airbags, seatbelts).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.
Major Repairs:
Engine overhaul, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, steering rack replacement.
Diagnostics Troubleshooting:
Wiring diagrams, DTC code explanations, symptom-based troubleshooting guides.
Specifications Data:
Torque specifications, fluid capacities, electrical specifications, component dimensions.
Technical Depth
Diagnostic Tools:
Details on using OBD-II scanners and specific Kia diagnostic tools.
Component Rebuilds:
Instructions for dismantling, inspecting, and reassembling major components.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all systems.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Printable pages for hard copy reference.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CU
Configuration:
2.7 Liter 24-Valve SOHC V6
Displacement:
2656 cc (2.7 Liters)
Performance
Horsepower:
173 hp @ 6000 rpm (approx.)
Torque:
175 lb-ft @ 4000 rpm (approx.)
Fuel System
Induction:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Capacity:
Approx. 7.5 Liters (7.9 US Quarts)
Lubrication
Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter
Recommended Oil Viscosity:
SAE 5W-30
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission (4-Speed Manual Optional)
Optional
Manual Gearbox:
5-Speed Manual Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
Fluid Specifications
Automatic Transmission Fluid:
Kia ATF-SP III or equivalent
📐 Dimensions
Exterior
Length:
4345 mm (171.1 in)
Width:
1795 mm (70.7 in)
Height:
1670 mm (65.7 in)
Wheelbase:
2630 mm (103.5 in)
Weights
Curb Weight:
Approx. 1550 - 1650 kg (3417 - 3638 lbs) depending on configuration
Cargo
Cargo Volume:
Approx. 667 Liters (23.5 cu ft) with rear seats up
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for 2006 model year in all markets. Generally performed moderately.
IIHS Side Impact:
Not explicitly rated for 2006 model year in all markets. Generally performed moderately.
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Available on some AWD models
Passive Features
Airbags:
Front airbags, available side-impact airbags.
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with optional premium sound system and subwoofer.
Display:
Basic digital or analog displays for climate and audio.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Auxiliary Input:
Available on some models for audio device connection.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for iridium plugs.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, compatible with Asian vehicles (e.g., Hyundai/Kia Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Refer to manual for specific type, typically PSF Type 3 or equivalent.
Known Issues
Engine Oil Sludge:
Potential for sludge buildup if oil changes are neglected.
Cv Axle Boots:
CV axle boots can wear and tear, leading to joint failure.
Exhaust Manifold Cracks:
Exhaust manifold cracks can occur, leading to exhaust leaks.
📚 Vehicle History
Brand Heritage
Kia Founding:
Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
First Generation Introduction:
First generation Sportage (NB-7) launched in 1993.
Second Generation Introduction:
Second generation (JE) introduced in 2004, featuring a larger platform and updated styling.
Production
Production Period:
2004-2010 (Second Generation)
Assembly Locations:
South Korea, Slovakia, Russia, Ukraine
🏆 Awards & Recognition
Recognitions
Safety Awards:
Varies by region and testing organization; consistently a strong performer in its segment.
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