KTM 200 XC-W 2006 Workshop Repair Service Manual

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This manual covers the 200 XC-W, a model from the first generation produced between 2006 and 2007. Renowned for its off-road prowess, the 200 XC-W is a 2-stroke single-cylinder Enduro...

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Taper: Motorcycle

Distributeur:

UGS: 78454

Mots clés: 200 XC-W 2006 Agriculture KTM KUBOTA Lawnmowers Motorcycle W Models Walk Behind Mowers

Variantes de produits

Description

This manual covers the 200 XC-W, a model from the first generation produced between 2006 and 2007. Renowned for its off-road prowess, the 200 XC-W is a 2-stroke single-cylinder Enduro motorcycle, designed for enthusiasts and competitive riders. Its Austrian heritage is evident in its performance-oriented engineering, featuring a liquid-cooled 196 cc engine, a 6-speed manual transmission, and robust WP suspension components. The vehicle is built for demanding terrain, emphasizing rider control and mechanical feedback, and is recognized for its durability and off-road capabilities. This comprehensive Workshop Repair Service Manual provides in-depth diagnostic, repair, and maintenance information for all models, engines, trims, and transmission types of the 200 XC-W. It includes detailed procedures, troubleshooting guides, electrical system information with wiring diagrams, and critical technical specifications, including tightening torques. The manual is designed to empower owners and professional technicians alike, enabling them to perform maintenance and repairs effectively, thereby ensuring optimal performance and longevity of the vehicle while potentially reducing servicing costs.

🏷️ Basic Information

Identification

Make:

Model:

200 XC-W

Year:

Codes

Vin Prefix:

VBKNXXXX

Generation

Model Generation:

First Generation (2006-2007)

👋 Introduction

Market Position

Positioning:

Targeted at off-road motorcycle enthusiasts, Enduro riders, and DIY mechanics seeking in-depth technical knowledge for the KTM 200 XC-W.

Competitive Analysis

Manual Advantage:

Provides same level of detail as official KTM dealership manuals, offering cost savings on repairs and maintenance compared to professional servicing.

Key Features

Features:

Hundreds of pages of diagrams, detailed information, step-by-step instructions, troubleshooting guides, and critical specifications. Digital format offers instant access and print-on-demand capability.

Cost Savings:

Enables significant savings on repair and maintenance bills by facilitating DIY repairs.

📋 Manual Details

Coverage Areas

Main Coverage:

All Models/Engines/Trim/Transmissions Types

Page Count

Estimated Page Count:

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine:

Engine Identification, Engine Body, Fuel System, Cooling System, Fuel Filter, Alternator, Regulator

Electrical:

Electrical System, Wiring Diagram

Chassis:

General Precautions, Special Tools, Disassembling and Servicing

Bodywork:

General information pertaining to chassis components and disassembly.

Procedures Included

Maintenance:

Maintenance Check List, Check and Maintenance

Repair:

Diagnostic, Repair, Troubleshooting, Disassembly, Assembly, Cleaning, Reinstalling

Troubleshooting Electrical:

Combined troubleshooting and electrical service procedures with detailed wiring diagrams.

Tightening Torques:

Includes specific tightening torques for critical fasteners throughout the vehicle.

Disassembly Assembly:

Detailed step-by-step procedures for disassembly and reassembly of components.

Technical Depth

Depth:

Comprehensive diagnostic, repair, and maintenance information for professional technicians and DIY users.

Diagrams Illustrations:

Includes hundreds of detailed diagrams, drawings, and photos to guide repairs.

Notes Cautions Warnings:

Includes critical notes, cautions, and warnings throughout each chapter.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Full Printable

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Usability

Zoom Functionality:

Yes (Zoom IN/OUT)

Navigation:

Numbered table of contents for fast information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-Stroke Single Cylinder

Displacement:

196 cc (11.96 cu in)

Bore X Stroke:

62.5 mm x 64 mm (2.46 x 2.52 in)

Cooling System:

Liquid-Cooled

Carburetion:

Keihin PWK 36

Engine Designation:

Specific engine codes and part numbers detailed within the manual.

Performance

Horsepower:

Approx. 30-35 hp (estimated, varies with tuning)

Torque:

Refer to manual for specific torque figures.

Fuel System

Fuel Type:

Unleaded Gasoline (90+ Octane recommended)

Fuel Mixture:

Pre-mix (Refer to manual for specific ratio, typically 50:1 with high-quality 2-stroke oil)

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual

Clutch Type:

Wet Multi-plate Clutch

Features

Gear Ratios:

Detailed ratios provided within the manual.

Final Drive:

Chain Drive

📐 Dimensions

Exterior

Length:

Approx. 2160 mm (85.0 in)

Width:

Approx. 810 mm (31.9 in)

Height:

Approx. 1230 mm (48.4 in)

Weights

Dry Weight:

Approx. 102 kg (224.9 lbs)

Fuel Tank Capacity:

9.5 Liters (2.5 US gal)

Seat Height:

Approx. 960 mm (37.8 in)

🛡️ Safety Features

Ratings

Safety Compliance:

Designed for off-road use, complies with relevant emissions and safety standards for its intended market and year.

Active Features

Braking System:

Hydraulic Disc Brakes (Front & Rear)

Suspension Front:

WP Upright Telescopic Forks (e.g., WP 4860 OC USD)

Suspension Rear:

WP Monoshock PDS (Power Damping System)

💡 Technology Features

Infotainment

Infotainment System:

N/A (Designed for off-road performance, not typically equipped with infotainment systems).

Driver Assistance

Rider Assistance:

Focus on rider control and mechanical feedback; no electronic rider aids typically found on this model.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific transmission and engine oil change intervals based on usage hours or mileage.

Air Filter Cleaning:

Frequent cleaning required, especially in dusty conditions. Refer to manual for detailed procedure.

Spark Plug Inspection:

Inspect and replace as per manual recommendations (e.g., every 20-30 operating hours).

Suspension Service:

Recommendations for fork seal replacement, shock linkage service, and fluid changes based on usage.

Fluid Specifications

Engine Oil:

High-quality 2-stroke premix oil (e.g., Motorex, Castrol TTS). Ratio specified in manual.

Coolant:

Ethylene Glycol based coolant with corrosion inhibitors. Capacity: Approx. 0.8 Liters.

Brake Fluid:

DOT 4 hydraulic brake fluid.

Transmission Oil:

Refer to manual for specific transmission oil type and capacity, typically a dedicated gearbox oil.

Known Issues

Common Wear Items:

Clutch plates, piston rings, air filter sealing, exhaust packing, linkage bearings are common wear items needing regular inspection and replacement.

Carburetor Tuning:

Proper jetting and carburetor tuning are crucial for optimal performance and can be an area for frequent adjustment based on altitude and temperature.

📚 Vehicle History

Brand Heritage

Heritage:

KTM is an Austrian manufacturer renowned for its off-road motorcycles, with a strong racing heritage in Motocross and Enduro.

Model Evolution

Xc-W Lineage:

The XC-W series represents KTM's dedicated Enduro competition models, emphasizing performance and off-road capability.

Production

Manufacturing Location:

Austria

🏆 Awards & Recognition

Recognitions

Off Road Reputation:

KTM motorcycles, including the 200 XC-W, are consistently recognized for their performance, durability, and off-road capabilities by enthusiasts and professional riders.