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Mazda 3 2006 (1st Generation) Workshop Service Repair Manual
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Basic Information Identification Make: Mazda Model: Mazda3 Year: 2006 Codes Chassis Code: BK Generation Generation: 1st Generation (BK) Introduction Market Position Market Position: The 2006 Mazda3 (BK) was positioned as...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | Mazda3 |
| Year: | 2006 |
| Codes | |
| Chassis Code: | BK |
| Generation | |
| Generation: | 1st Generation (BK) |
| Introduction | |
| Market Position | |
| Market Position: | The 2006 Mazda3 (BK) was positioned as a sporty and stylish compact car, competing with segment leaders like the Honda Civic, Toyota Corolla, and Volkswagen Golf. It was praised for its engaging driving dynamics and upscale interior for its class. |
| Competitive Analysis | |
| Competitive Analysis: | The manual provides in-depth coverage essential for maintaining and repairing a vehicle known for its reliability and sporty appeal, enabling owners to perform complex tasks beyond basic maintenance, thus maximizing the longevity and performance of their Mazda3. |
| Key Features | |
| Key Features: | The 2006 Mazda3 is characterized by its 'Zoom-Zoom' driving philosophy, offering a responsive chassis and powerful engine options for its segment. |
| Manual Details | |
| Coverage Areas | |
| Coverage Areas: | Full Vehicle Coverage |
| Page Count | |
| Page Count: | Extensive (Specific count not provided, but typical workshop manuals exceed 1500 pages) |
| Manual Type | |
| Manual Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed diagnostics, repair, overhaul, and specifications for all engine variants. |
| Transmission: | Manual and Automatic transmission service, repair, and component identification. |
| Drivetrain: | Front-wheel drive (FWD) system components, axles, differentials, and CV joints. |
| Suspension: | Front and rear suspension systems, shock absorbers, springs, control arms, wheel bearings, and alignment procedures. |
| Brakes: | Hydraulic brake systems, ABS, EBD, brake pad/rotor replacement, caliper service, bleeding procedures, and parking brake. |
| Steering: | Power steering system, steering rack, tie rods, and steering column service. |
| Electrical: | Comprehensive wiring diagrams, component testing, fuse/relay identification, charging system, starting system, lighting, and accessories. |
| HVAC: | Heating, Ventilation, and Air Conditioning system diagnostics, refrigerant handling, component replacement, and blower motor service. |
| Body: | Exterior and interior body panels, doors, windows, locks, trim, and structural components. |
| Chassis: | Frame and underbody components, fuel tank and lines, exhaust system. |
| Safety Systems: | Airbag system diagnostics and service (cautionary notes provided). |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, air filter replacement. |
| Troubleshooting: | Diagnostic flowcharts, symptom-based troubleshooting guides, common fault identification. |
| Repair: | Step-by-step repair procedures for virtually all mechanical and electrical components. |
| Disassembly Reassembly: | Detailed instructions for component removal and installation. |
| Diagnostics: | OBD-II diagnostic procedures, sensor testing, and ECU relearn procedures. |
| Specifications: | Torque specifications, clearances, fluid capacities, and diagnostic values. |
| Technical Depth | |
| Technical Depth: | Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Print Quality: | High resolution, suitable for printing individual pages or the entire manual. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Searchability | |
| Searchability: | Text-searchable PDF for quick information retrieval. |
| Illustrations | |
| Illustrations: | Includes diagrams, schematics, and photographic representations. |
| Engine Specifications | |
| Primary Engine | |
| Engine Options: | 2.0L DOHC I4 (MZR-CD) and 2.3L DOHC I4 (MZR DISI Turbocharged for Mazdaspeed3). |
| Performance | |
| 2.0L Horsepower: | Approx. 148 hp @ 6000 rpm |
| 2.0L Torque: | Approx. 135 lb-ft @ 4500 rpm |
| 2.3L Mazdaspeed Horsepower: | Approx. 263 hp @ 5500 rpm |
| 2.3L Mazdaspeed Torque: | Approx. 280 lb-ft @ 3000 rpm |
| Fuel System | |
| Fuel System: | Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI) for 2.0L, Direct Injection (DISI) for 2.3L Turbo. |
| Engine Management | |
| Engine Management: | ECU controlled, with various sensors for fuel, ignition, and emissions management. |
| Ignition System | |
| Ignition System: | Coil-on-plug ignition system. |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed manual transmission (FS5A-EL for 2.0L, GF4A-EL for 2.0L Automatic option). |
| Optional | |
| Optional Transmission: | 4-speed automatic transmission (GF4A-EL) for 2.0L models. |
| Features | |
| Transmission Features: | Sport shift capabilities on some automatic models. |
| Fluid Type | |
| Automatic Transmission Fluid Type: | Mazda ATF M-III or equivalent (check manual for exact spec). |
| Manual Transmission Fluid Type: | GL-4 SAE 75W-90 gear oil (check manual for exact spec). |
| Dimensions | |
| Exterior | |
| Length: | Approx. 174.5 inches (4432 mm) |
| Width: | Approx. 69.1 inches (1755 mm) |
| Height: | Approx. 57.7 inches (1466 mm) |
| Wheelbase | |
| Wheelbase: | Approx. 103.7 inches (2634 mm) |
| Weights | |
| Curb Weight: | Approx. 3000 - 3400 lbs (1360 - 1542 kg) depending on configuration. |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact Driver: | 5-Star |
| NHTSA Front Impact Passenger: | 5-Star |
| IIHS Front Offset Test: | Good |
| Active Features | |
| Active Safety Features: | Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS - often optional or standard on higher trims). |
| Passive Features | |
| Passive Safety Features: | Front airbags, front side-impact airbags, side curtain airbags (standard on many trims), front seatbelt pretensioners. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Standard AM/FM/CD player with auxiliary input. Optional Bose premium audio system. Limited digital integration compared to modern vehicles. |
| Driver Assistance | |
| Driver Assistance Features: | ABS, EBD, Traction Control (on select models). Cruise control is standard on most trims. |
| Connectivity | |
| Connectivity Features: | Basic connectivity through auxiliary input. Bluetooth integration was not common for this model year. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000 miles (8,000 km) or 6 months, whichever comes first (using conventional oil). Use synthetic oil for extended intervals per manual. Consult manual for specific recommendation based on driving conditions. |
| Engine Air Filter Replacement: | Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection. Consult manual for specific interval. |
| Spark Plug Replacement: | Approx. 60,000 - 100,000 miles (96,000 - 160,000 km) depending on spark plug type (standard vs. iridium). Consult manual for specific recommendation. |
| Coolant Flush Interval: | Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years. Consult manual for specific interval and coolant type. |
| Brake Fluid Change Interval: | Every 24 months or 30,000 miles (48,000 km), whichever comes first. Consult manual for DOT specification. |
| Fluid Specifications | |
| Engine Oil Spec: | API SM or SN, ILSAC GF-4 or GF-5, SAE 5W-20 (check manual for specific viscosity recommendation). |
| Engine Oil Capacity: | Approx. 4.5 US quarts (4.3 L) with filter for 2.0L engine. Consult manual for exact capacity. |
| Coolant Type: | Mazda Genuine Long Life Antifreeze (Blue) or equivalent HOAT coolant. |
| Known Issues | |
| Known Issues: | Rust around rear wheel wells and rocker panels, automatic transmission shifting issues (less common), interior trim rattles, and potential for front suspension component wear. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Mazda has a long history of producing reliable and engaging vehicles, with a focus on driving pleasure ('Zoom-Zoom' philosophy). |
| Model Evolution | |
| Model Evolution: | The first generation Mazda3 (BK) was introduced for the 2004 model year, replacing the Mazda Protege. It was praised for its bold styling and sporty driving characteristics, setting a new standard for the compact segment. |
| Production | |
| Production Locations: | Japan and North America (under various manufacturing agreements). |
| Production Years | |
| Production Years: | 2004-2009 (First Generation) |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver Top Ten: | Car and Driver recognized the Mazda3 as a '10Best' car in 2004 and 2007. |
| Ratings | |
| IIHS Side Impact Test: | Good |
| Certifications | |
| Certification: | The manual is prepared for professional technicians, ensuring it meets industry standards for repair information. |