Polaris FST Touring 2006 Workshop Service Manual

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Taper: Snowmobile

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UGS: 78925

Mots clés: 2006 ATV FST Touring Misc Polaris Powersports Snowmobile

Variantes de produits

Description

The 2006 Polaris FST Touring represents a significant offering in the powersports market, combining a turbocharged four-stroke engine with a comfortable touring design. This model is engineered for both performance and extended riding, featuring a robust chassis and a two-up seating configuration. Polaris, a well-established manufacturer, has a heritage of innovation, and the FST series highlights their advancement in turbocharged engine technology, delivering enhanced power and efficiency. The FST Touring is built for riders who demand capability and comfort on longer journeys. This workshop service manual provides comprehensive technical information for the repair and overhaul of the 2006 Polaris FST Touring. It covers all essential vehicle systems, including detailed procedures for engine mechanical and management, cooling, transmission, drivetrain, suspension, steering, braking, electrical, body, and HVAC systems. The manual includes routine maintenance schedules, troubleshooting guides, component replacement instructions, rebuild procedures, and detailed wiring diagrams. Designed for individuals fully conversant with general automotive practices, this manual serves as an indispensable resource for maintaining and repairing the vehicle to factory specifications.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

FST Touring

Year:

Product Type:

Workshop Service Manual

Format:

PDF Download

👋 Introduction

Market Position

Positioning:

A comprehensive technical resource for the 2006 Polaris FST Touring, aimed at providing detailed repair and maintenance information.

Competitive Analysis

Comparison:

Stands as a critical document for owners and mechanics needing specific factory-level data for this model, distinguishing it from generic repair guides.

Key Features

Features:

Detailed diagrams, step-by-step repair instructions, troubleshooting charts, torque specifications, and maintenance schedules essential for effective vehicle upkeep.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of 2006 Polaris FST Touring vehicles

Assumed Technician Knowledge:

Fully conversant with general automobile practices

Page Count

Estimated Page Count:

Varies based on specific model year and variant, but comprehensive manuals typically range from 500 to 1500+ pages.

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing system, oil pump, lubrication system.

Engine Management:

Fuel injection system, ignition system, exhaust system, emission controls, engine control unit (ECU) diagnostics and parameters.

Cooling System:

Radiator, coolant pump, thermostat, cooling fan, hoses, coolant specifications and flushing procedures.

Transmission:

Manual transmission overhaul, automatic transmission repair (if applicable), clutch operation and replacement, transmission fluid specifications and change intervals.

Drivetrain:

Driveshafts, differentials, CV joints, wheel bearings, hub assemblies, lubrication requirements.

Suspension System:

Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, steering knuckle, alignment specifications.

Steering System:

Steering gear, power steering pump, steering column, tie rods, steering fluid specifications, troubleshooting.

Braking System:

Brake calipers, rotors, pads, master cylinder, brake lines, parking brake, ABS system components and diagnostics, brake fluid specifications.

Electrical System:

Battery, charging system (alternator), starter motor, lighting system, fuses, relays, wiring diagrams, diagnostic connectors.

Body And Chassis:

Body panels, doors, hood, trunk, interior trim, glass, structural components, rust prevention and repair.

HVAC System:

Heating, ventilation, and air conditioning (HVAC) system operation, refrigerant types, component replacement, charging procedures.

Procedures Included

Routine Maintenance:

Oil and filter changes, fluid level checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement, tire rotations.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretation.

Component Replacement:

Step-by-step instructions for replacing major and minor components across all vehicle systems.

Rebuild Procedures:

Detailed instructions for the overhaul and rebuilding of engines, transmissions, and other major mechanical assemblies.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle circuits, including connector pinouts.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair and maintenance tasks.

Technical Depth

Depth:

Comprehensive coverage, from basic maintenance to advanced engine and transmission rebuilds, suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Quality:

High-resolution digital scan, typically allowing for clear printing of text and diagrams.

Binding Type

Delivery Method:

Digital Download (not a physical product)

Paper Type

Usability:

Designed for digital viewing or printing on standard paper.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Turbocharged Four-Stroke Engine (FST - Freedom Shift Turbo)

Engine Displacement:

Likely a 750cc or similar displacement class turbocharged engine, common for this era of Polaris performance snowmobiles. Exact displacement to be confirmed via the manual.

Performance

Horsepower:

Typically in the 120-150 HP range for this generation of FST engines. Specific figures would be in the manual.

Torque:

Specific torque figures would be detailed in the manual.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Octane rating specified in manual)

🔧 Transmission

Standard

Type:

Continuously Variable Transmission (CVT) with a chaincase or belt drive system.

Optional

Optional Types:

Not typically applicable for this model; CVT was standard.

Features

Engagement:

Clutch engagement, belt drive maintenance, gear oil specifications, and clutch alignment procedures are crucial aspects covered.

📐 Dimensions

Exterior

Vehicle Type:

Snowmobile (Touring)

Length:

Specific dimensions would be listed in the manual.

Width:

Specific dimensions would be listed in the manual.

Height:

Specific dimensions would be listed in the manual.

Weights

Dry Weight:

Specific dry weight would be listed in the manual.

Gross Vehicle Weight rating, relevant for towing or passenger load, would be in the manual.

🛡️ Safety Features

Ratings

Certifications:

Snowmobile safety standards as per relevant governing bodies (e.g., ANSI, state regulations).

Active Features

Braking System:

Hydraulic disc brake system.

Throttle Control:

Thumb throttle with adjustable tension or safety interlocks.

Passive Features

Lights:

Headlights, taillights, brake lights.

Wind Protection:

Windshield and bodywork designed for rider protection.

Seating:

Two-up seating configuration for rider and passenger.

💡 Technology Features

Infotainment

Dashboard Display:

Digital or analog gauges for speed, RPM, fuel level, engine temperature, and diagnostic indicators.

Driver Assistance

Engine Management System:

Advanced EFI system managing fuel delivery, ignition timing, and potentially turbocharger boost pressure for optimal performance and emissions.

Connectivity

Diagnostic Port:

OBD (On-Board Diagnostics) port or proprietary diagnostic connector for engine diagnostics and fault code retrieval.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 1,000 miles or annually, with specific intervals detailed in the manual.

Spark Plugs:

Replacement intervals based on mileage or operating hours, specified in the manual.

Belt Inspection:

Regular inspection of the drive belt for wear and damage, recommended at frequent intervals. Replacement intervals will be specified.

Fluid Specifications

Engine Oil:

Specific viscosity grade (e.g., 0W-40, 5W-50) and API service classification will be in the manual. Likely a synthetic blend or full synthetic.

Coolant:

Proprietary Polaris coolant or a specified ethylene glycol-based antifreeze with corrosion inhibitors. Capacity and type detailed in the manual.

Brake Fluid:

DOT 3 or DOT 4 brake fluid, as specified by Polaris. Capacity and bleeding procedures will be covered.

Chaincase Oil:

Specific gear oil for the chaincase, often a SAE 80W-90 gear oil. Capacity and change intervals will be detailed.

Known Issues

Turbocharger Care:

Proper warm-up and cool-down procedures are critical for turbocharger longevity. Manual will detail these.

Belt Slippage:

Issues related to drive belt wear, slippage, or improper tension are common across CVT systems; manual will guide on inspection and adjustment.

Efi System:

Potential for clogged fuel injectors or sensor issues, for which the manual provides diagnostic flowcharts.

📚 Vehicle History

Brand Heritage

Brand:

Polaris Industries is a well-established manufacturer of powersports vehicles, known for its snowmobiles, ATVs, and motorcycles.

Model Evolution

F Series:

The FST designation signifies Polaris's foray into turbocharged, four-stroke snowmobile engines, offering increased performance and efficiency over their two-stroke counterparts.

Touring Variants:

Touring models are designed for comfort and longer-distance riding, often featuring enhanced suspension, comfortable seating for two, and increased storage capacity.

Production

Manufacturing Era:

The 2006 model year falls within a period where Polaris was actively developing and refining its four-stroke engine technology.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Polaris snowmobiles, including the FST models, have often received accolades for performance, innovation, and rider comfort in industry reviews.

Ratings

Performance Reviews:

Specific performance benchmarks and reviews from the 2006 model year would be outside the scope of the manual itself but reflect the vehicle's market reception.