Suzuki King Quad LT-A500FK6 2006 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-A500FK6 Year: 2006 Codes Model Code: LT-A500FK6 👋 Introduction Market Position Category: High-performance utility ATV. Segment: Premium utility ATV segment, known...

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UGS: 81718

Mots clés: 2006 Atv King Quad LT-A500FK6 Misc Motorcycles Suzuki

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad LT-A500FK6

Year:

Codes

Model Code:

LT-A500FK6

👋 Introduction

Market Position

Category:

High-performance utility ATV.

Segment:

Premium utility ATV segment, known for power and capability.

Competitive Analysis

Competitors:

Yamaha Grizzly 660, Polaris Sportsman 500, Can-Am Outlander 400.

Key Features

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin.

Drivetrain Features:

Shaft drive, 2WD/4WD selection with locking front differential.

Suspension Features:

Independent front and rear suspension.

Transmission Type:

Automatic (CVT) with engine braking.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of the Suzuki King Quad LT-A500FK6 2006 model.

Target Audience:

Professional technicians and experienced DIY mechanics.

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, inspection, repair, and reassembly, including top-end, bottom-end, lubrication, and cooling systems.

Fuel System:

Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, and related components.

Transmission:

Automatic transmission (CVT) operation, maintenance, disassembly, inspection, and repair of internal components.

Drivetrain:

Front and rear driveshafts, differentials, axle shafts, hubs, and universal joints.

Suspension:

Front and rear suspension systems, including shock absorbers, control arms, bushings, steering knuckles, and related components.

Steering:

Steering system components, including handlebars, tie rods, steering column, and steering knuckle components.

Brakes:

Hydraulic brake system, including master cylinders, brake lines, calipers, brake pads, brake discs, and bleeding procedures.

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, instrumentation, and wiring diagrams.

Cooling System:

Radiator, cooling fan, thermostat, water pump, and coolant flow.

Frame And Bodywork:

Frame inspection and repair, body panel removal and installation, seating, and accessories.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, and general upkeep.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault codes, symptom analysis, and repair strategies.

Repair:

Detailed step-by-step repair procedures for all major and minor components.

Overhaul:

Comprehensive instructions for complete disassembly, cleaning, inspection, and reassembly of key mechanical assemblies.

Specifications And Measurements:

Torque specifications, clearance measurements, wear limits, and dimensional data for critical components.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Format:

Print Quality

Resolution:

High-resolution, suitable for printing specific sections or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchable Text:

Typically yes, depending on PDF creation method (assuming standard search functionality).

Printability

Printable:

Yes, allows for printing of individual pages or sections.

⚙️ Engine Specifications

Primary Engine

Engine Code:

Unspecified (Commonly referred to as the 500 V-Twin)

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin

Displacement:

493 cc (30.0 cubic inches)

Bore X Stroke:

65.0 mm x 74.4 mm (2.56 in x 2.93 in)

Compression Ratio:

8.6:1

Performance

Horsepower:

Approximately 32 HP (at crankshaft, estimated)

Torque:

Approximately 30 lb-ft (at crankshaft, estimated)

Fuel System

Fuel Delivery:

Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane or higher

Ignition

Ignition System:

Electronic ignition (CDI)

Lubrication

Oil Capacity:

2.3 L (2.4 US qt.) with filter change

Recommended Oil:

SAE 10W-40 API SE, SF, SG or higher

Cooling System

Cooling Medium:

Ethylene glycol-based coolant with distilled water (50/50 mix)

🔧 Transmission

Standard

Type:

Automatic (CVT) with High/Low range and Reverse

Optional

Optional Transmissions:

Features

Drive Modes:

2WD / 4WD with locking front differential

Engine Braking:

Yes, inherent in the CVT design

Fluid Specifications

Transmission Fluid Type:

Suzuki recommends specific CVT fluid or equivalent API GL-4, SAE 75W-90 gear oil for certain applications within the transmission, refer to manual for exact specifications and fill points.

📐 Dimensions

Exterior

Overall Length:

2,145 mm (84.4 in)

Overall Width:

1,165 mm (45.9 in)

Overall Height:

1,240 mm (48.8 in)

Wheelbase:

1,285 mm (50.6 in)

Ground Clearance:

260 mm (10.2 in)

Weights

Dry Weight:

296 kg (653 lbs)

Curb Weight:

300 kg (661 lbs) (approximate with all fluids)

Cargo

Front Rack Capacity:

20 kg (44 lbs)

Rear Rack Capacity:

40 kg (88 lbs)

Towing Capacity:

600 kg (1,323 lbs)

Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheels

Wheel Type:

Aluminum alloy

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (ATVs are not typically rated by organizations like NHTSA or IIHS)

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Parking Brake:

Mechanical disc brake on rear drive shaft.

Passive Features

Lighting:

Halogen headlights, LED taillight/brake light.

Operator Controls:

Thumb throttle, handlebar controls for gear selection and 2WD/4WD.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Utility ATV, no traditional infotainment)

Driver Assistance

Driver Assistance Features:

Automatic transmission with engine braking, selectable 2WD/4WD with differential lock.

Connectivity

Connectivity Features:

N/A (Utility ATV, no connectivity features)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 500 km (300 miles) or 3 months; replacement as needed.

Spark Plug Inspection:

Every 2,000 km (1,200 miles) or 12 months.

Brake Fluid Change:

Every 2 years or as needed based on condition.

Gear Oil Change:

Every 2,000 km (1,200 miles) or 12 months for front/rear differentials and transmission.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SE, SF, SG or higher.

Brake Fluid:

DOT 4 hydraulic brake fluid.

Coolant:

50/50 mixture of Suzuki Super Long Life Coolant (or equivalent) and distilled water.

Known Issues

Common Wear Items:

Brake pads, suspension bushings, CV joint boots, drive belts (CVT).

Potential Electrical:

Occasional stator or regulator/rectifier failures reported in high-use scenarios, though not endemic.

Engine Performance:

Ensure proper maintenance of the fuel injection system, including cleaning of injectors and fuel filter.

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long history in powersports, including motorcycles and ATVs, known for engineering and reliability.

Model Evolution

King Quad Lineage:

The King Quad line has been a cornerstone of Suzuki's ATV offerings, evolving from earlier models with significant upgrades in power and technology.

Lt A500Fk6 Positioning:

The LT-A500FK6 represented a significant step forward with its V-twin engine, offering more power and torque compared to previous single-cylinder models in its class.

Production

Production Years:

The LT-A500FK6 model typically refers to the 2006 model year. Similar V-twin King Quads were produced in surrounding years.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The King Quad line has historically received positive reviews and awards in ATV publications for its power, handling, and utility.

Ratings

Consumer Ratings:

Generally well-regarded by owners for its performance and durability in demanding conditions.

Certifications

Manufacturing Standards:

Manufactured to Suzuki's internal quality and safety standards.