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Triumph Bonneville 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Bonneville Year: 2006 👋 Introduction Market Position Class: Modern Classic Motorcycle Segment: Retro-styled Standard Motorcycle Competitive Analysis Competitors: Ducati GT1000, Moto Guzzi California,...
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Triumph Bonneville 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Bonneville
Year:
2006
👋 Introduction
Market Position
Class:
Modern Classic Motorcycle
Segment:
Retro-styled Standard Motorcycle
Competitive Analysis
Competitors:
Ducati GT1000, Moto Guzzi California, Kawasaki W650, Yamaha SR400
Key Features
Design Philosophy:
Modern performance with authentic 1960s styling
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Likely Digital (PDF) or Printed Bound Manual
Manual Content Type:
Repair, Maintenance, Troubleshooting, Diagnostics, Electrical Schematics, Specifications
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, repair, tuning, and troubleshooting for the 865cc parallel-twin.
Transmission Clutch:
Detailed procedures for transmission gear inspection, rebuild, clutch removal, inspection, and replacement.
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel tank inspection, and fuel line maintenance.
Electrical System:
Wiring diagrams, ignition system testing, charging system diagnostics, starter motor, lighting, and switches.
Chassis Suspension:
Front fork disassembly, seal replacement, oil changes, rear shock absorber inspection and replacement.
Brakes:
Brake caliper overhaul, master cylinder inspection, bleeding procedures, pad and disc replacement.
Cooling System:
N/A (Air-cooled engine)
Exhaust System:
Exhaust pipe and silencer removal, installation, and gasket replacement.
Bodywork Fittings:
Fender removal/installation, seat, fuel tank mounting, handlebars, and instrument cluster.
Frame Steering:
Frame inspection, steering head bearing maintenance and replacement, swingarm service.
Procedures Included
Maintenance:
Routine maintenance checks, fluid changes, filter replacements, chain adjustment, tire pressure.
Troubleshooting:
Diagnostic charts and step-by-step procedures for identifying and resolving common and uncommon faults.
Repair:
Detailed instructions for component disassembly, cleaning, inspection, repair or replacement, and reassembly.
Overhaul:
Comprehensive guide for complete engine, transmission, and brake system overhauls.
Installation:
Procedures for installing new parts or accessories, including torque specifications.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including electrical system testing and measurement of key parameters.
Rebuild Scope:
Covers complete engine, gearbox, and major component rebuilds to factory specifications.
Specification Detail:
Includes critical torque values, clearances, fluid capacities, and electrical specifications.
📊 Manual Specifications
File Format
Digital Format:
Typically PDF for ease of searchability and accessibility.
Print Quality
Image Resolution:
High-resolution images and clear diagrams for accurate interpretation.
Binding Type
Printed Format:
If printed, likely professional binding (e.g., spiral-bound, perfect-bound) for durability and ease of use in a workshop environment.
Paper Type
Printed Format:
Durable, possibly coated paper to withstand workshop conditions.
Searchability
Digital Format:
Text is usually searchable within a PDF manual, allowing quick access to specific topics.
Completeness
Scope:
Comprehensive, covering all aspects necessary for maintenance and repair.
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, DOHC, Parallel-Twin
Displacement:
865 cc (52.8 cu in)
Bore X Stroke:
92 mm x 68 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 70 hp @ 7,200 rpm (claimed)
Torque:
Approx. 50 ft-lb @ 5,800 rpm (claimed)
Fuel System
Carburetion:
Two 36mm Mikuni CV carburetors
Fuel Tank Capacity:
4.4 US gallons (16.6 liters)
Valve Train
Configuration:
DOHC, 4 valves per cylinder
Ignition System
Type:
Digital electronic ignition
🔧 Transmission
Standard
Type:
5-speed, Constant Mesh
Features
Clutch:
Wet, multi-plate
Final Drive:
X-ring chain, 106 links
📐 Dimensions
Exterior
Length:
Approx. 86.6 in (2200 mm)
Width:
Approx. 31.5 in (800 mm)
Height:
Approx. 44.9 in (1140 mm)
Weights
Dry Weight:
Approx. 450 lbs (204 kg)
Wet Weight:
Approx. 490 lbs (222 kg)
Seat Height:
Approx. 30.5 in (775 mm)
Wheels Tires
Front Tire:
100/90-18
Rear Tire:
130/80-17
Wheelbase
Wheelbase:
Approx. 59.2 in (1505 mm)
🛡️ Safety Features
Ratings
ABS:
Not standard on 2006 model
Active Features
Brakes Front:
Dual 310mm discs with 2-piston calipers
Brakes Rear:
Single 255mm disc with 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation (speedometer, tachometer, fuel gauge) with no digital infotainment system.
Driver Assistance
Features:
No electronic rider aids like traction control or advanced ABS typically found on this model year.
Connectivity
Features:
No Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months
Valve Clearance Check:
Every 6,000 miles
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG, JASO MA approved motorcycle oil
Engine Oil Capacity:
3.4 US quarts (3.2 liters) with filter change
Brake Fluid Type:
DOT 4
Coolant Type:
Not liquid-cooled (air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, rectifier/regulator (in some early models).
Common Issues
Electrical Gremlins:
Occasional reports of minor electrical issues or connector corrosion, particularly in older or neglected bikes.
📚 Vehicle History
Brand Heritage
Heritage:
Triumph Motorcycles has a long and storied history dating back to 1902, renowned for its parallel-twin engines and iconic designs.
Model Evolution
Bonnevile Lineage:
The Bonneville nameplate has been synonymous with Triumph since the 1950s, representing performance and style. The 2006 model is part of the modern revival era, paying homage to the classic T120.
Production
Manufacturing Location:
Hinckley, Leicestershire, England
Model Variants
Bonnevile T100:
The 2006 model year also included the Bonneville T100, a higher-spec version often featuring spoke wheels, chrome accents, and different color schemes.
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