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Yamaha ATV 700 Raptor 2006 Digital Service Repair Manual

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The 700 Raptor, model YFM700R, is a high-performance All-Terrain Vehicle (ATV) introduced in 2006. Designed for enthusiasts in the sport ATV segment, it is renowned for its powerful 686cc liquid-cooled,...
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Yamaha ATV 700 Raptor 2006 Digital Service Repair ManualYamaha ATV 700 Raptor 2006 Digital Service Repair ManualYamaha ATV 700 Raptor 2006 Digital Service Repair ManualYamaha ATV 700 Raptor 2006 Digital Service Repair Manual
The 700 Raptor, model YFM700R, is a high-performance All-Terrain Vehicle (ATV) introduced in 2006. Designed for enthusiasts in the sport ATV segment, it is renowned for its powerful 686cc liquid-cooled, 4-stroke engine featuring electronic fuel injection for optimal performance and efficiency. This model boasts a 5-speed manual transmission with reverse, long-travel independent front suspension, and a swingarm rear suspension, all contributing to its sporty handling and capability for trail riding and recreational use. The legacy in powersports is evident in the Raptor's engineering, emphasizing reliability and a focus on delivering an exhilarating off-road experience. This comprehensive digital service repair manual provides detailed guidance for the 700 Raptor (YFM700R) from 2006. It covers a wide array of essential maintenance and repair procedures, including in-depth engine repair, chassis maintenance, and electrical system diagnostics and repair. Specific sections address the fuel injection and cooling systems, alongside extensive troubleshooting guidance for common issues. The manual is designed to assist owners, mechanics, and technicians in maintaining the vehicle's optimal performance and longevity, offering clear instructions for routine maintenance, engine rebuilds, suspension adjustments, and brake servicing.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
700 Raptor
Year:
2006
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Type:
Digital Service Repair Manual
Platform:
YFM700R
👋 Introduction
Market Position
Segment:
High-performance sport ATV segment.
Target Audience:
Enthusiasts seeking off-road performance, trail riding, and recreational use.
Competitive Analysis
Key Competitors:
Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R.
Key Features
Performance Focus:
Renowned for its powerful engine and sporty handling.
Engine Size:
Single-cylinder, liquid-cooled, 4-stroke, 686cc (approx.).
Fuel Delivery:
Electronic Fuel Injection (EFI) for optimal performance and efficiency.
Transmission:
5-speed manual with reverse.
Suspension:
Long-travel, independent front suspension and a swingarm rear suspension for superior handling.
📋 Manual Details
Coverage Areas
Engine Repair:
Comprehensive
Chassis Maintenance:
Complete
Electrical Systems:
Full diagnostics and repair
Fuel System:
Fuel Injection System
Cooling System:
Included
Troubleshooting:
Extensive common issues and solutions
Periodic Maintenance:
Detailed schedules and procedures
Page Count
Estimated Pages:
Likely 300-500+ pages (typical for a comprehensive service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full mechanical and electrical components, including disassembly, assembly, and tuning.
Fuel Injection System:
Detailed diagnosis, calibration, and repair of the electronic fuel injection (EFI) system.
Cooling System:
Radiator, fan, coolant flow, thermostat, and related components.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, starter, lighting, and accessories.
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, and brakes.
Drivetrain:
Transmission, clutch, drive shafts, and final drive components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points, and general inspections.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common and complex issues.
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Suspension Adjustment And Repair:
Alignment, shock absorber service, and general suspension component maintenance.
Brake Service:
Brake pad replacement, bleeding procedures, and caliper service.
Electrical Component Replacement:
Service procedures for starter motor, alternator, CDI unit, and other electrical parts.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to in-depth engine and electrical system overhauls.
📊 Manual Specifications
File Format
Readability:
High resolution for clear viewing and printing.
Searchability:
Searchable text for quick information retrieval.
Compatibility:
Windows and Mac OS, Smartphones, Tablets.
Software Requirements:
Adobe PDF Reader, WinZip or similar for extraction.
Zoom Functionality:
Yes, allows zooming in and out.
Print Quality
Printability:
Printable pages.
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, liquid-cooled single-cylinder.
Bore X Stroke:
Approx. 100 mm x 84 mm (typical for this generation engine).
Displacement:
686 cc
Compression Ratio:
Approx. 9.2:1 (typical)
Carburetion:
N/A (Fuel Injection)
Performance
Estimated Horsepower:
Around 45-50 HP (depending on specific tuning and measurement).
Estimated Torque:
Around 40-45 lb-ft (depending on specific tuning and measurement).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with Mikuni throttle body.
Fuel Requirement:
Unleaded gasoline, 87 octane or higher.
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Oil Capacity:
Approx. 2.4 Liters (2.5 US qt) with filter change.
🔧 Transmission
Standard
Type:
Constant-mesh 5-speed manual with wet multi-disc clutch.
Reverse Gear:
Yes
Features
Drive Type:
Shaft drive to rear axle.
Fluid Specifications
Gear Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4.
Fluid Capacity
Gear Oil Capacity:
Approx. 0.8 Liters (0.85 US qt).
📐 Dimensions
Exterior
Length:
Approx. 1,900 mm (74.8 in)
Width:
Approx. 1,170 mm (46.1 in)
Height:
Approx. 1,140 mm (44.9 in)
Wheelbase:
Approx. 1,280 mm (50.4 in)
Weights
Dry Weight:
Approx. 199 kg (439 lbs)
Fuel Capacity:
Approx. 9.8 Liters (2.6 US gal) including reserve.
Tires Wheels
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Front Wheel Pattern:
5-stud bolt pattern (typical)
Rear Wheel Pattern:
5-stud bolt pattern (typical)
🛡️ Safety Features
Ratings
Rollover Protection:
N/A (ATVs inherently do not have integrated rollover protection systems).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical parking brake (typically on rear caliper).
Passive Features
Lighting:
Dual 30W headlights, 8W taillight/brake light.
Operator Controls:
Handlebar steering, thumb throttle, clutch lever, gear shifter.
💡 Technology Features
Infotainment
System:
N/A (Sport ATV, no infotainment system).
Driver Assistance
Features:
N/A (Performance-oriented sport ATV, no electronic driver aids like ABS or traction control).
Connectivity
Features:
N/A.
Engine Management
System:
Advanced EFI system with ECU controlling fuel delivery, ignition timing, and idle speed.
Lighting
Headlights:
Dual 30W halogen headlights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 2,000 km (1,200 miles) or 12 months.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months, clean and re-oil as needed.
Spark Plug Replacement:
Every 4,000 km (2,400 miles) or 24 months.
Chain Lubrication:
Every 500 km (300 miles) or after riding in wet conditions.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Gear Oil:
Yamalube Gear Oil SAE 80 API GL-4.
Coolant:
Permanent type antifreeze coolant (ethylene glycol based), 50% mixture with distilled water.
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings.
Efi System Considerations:
Maintaining clean fuel and proper air filter are crucial for EFI performance. Diagnostic codes may indicate sensor issues.
Suspension Performance:
Regular inspection of seals and adjustments for optimal handling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a global leader in powersports and marine products.
Model Evolution
Raptor Lineage:
The Raptor series is Yamaha's flagship sport ATV, known for its performance since its inception. The 700 model replaced the popular 660cc Raptor and introduced fuel injection and a larger displacement engine.
Production
Introduction Year 700:
2006
Manufacturing Location:
Japan (typically for Yamaha ATVs of this era).
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