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Yamaha FJR 1300 AV 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FJR1300 AV Model Designation: FJR1300 AV Year: 2006 Codes Chassis Code: RP05 Engine Code: 1300CC 👋 Introduction Market Position Segment: Sport Touring Motorcycle...
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Yamaha FJR 1300 AV 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FJR1300 AV
Model Designation:
FJR1300 AV
Year:
2006
Codes
Chassis Code:
RP05
Engine Code:
1300CC
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Motorcyclists seeking long-distance comfort, performance, and reliability.
Competitive Analysis
Competitors:
BMW R 1200 RT, Honda ST1300, Kawasaki GTR1400, Triumph Sprint ST.
Key Features
Bike Strengths:
Powerful engine, comfortable ergonomics, excellent wind protection, shaft drive for low maintenance.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, and repair procedures for the 1299cc liquid-cooled, 4-stroke, DOHC inline-four engine.
Fuel System:
Detailed coverage of the electronic fuel injection (EFI) system, including fuel pump, injectors, throttle body, and sensors.
Ignition System:
Diagnosis and repair of the ignition system, including ECU, ignition coils, and spark plugs.
Transmission:
Procedures for clutch operation, gearbox maintenance, gear shift mechanism, and spline lubrication.
Chassis:
Comprehensive information on frame inspection, front fork disassembly, rear suspension adjustment, and steering bearing maintenance.
Brakes:
Service and repair for front and rear disc brakes, including hydraulic system, calipers, master cylinders, and brake pad replacement.
Electrical System:
Wiring diagrams, troubleshooting for lighting, charging system, starting system, and electronic control unit (ECU) diagnostics.
Cooling System:
Radiator, coolant hoses, water pump, and thermostat maintenance and repair.
Exhaust System:
Inspection and replacement of exhaust pipes, mufflers, and catalytic converter.
Bodywork:
Fairing disassembly and reassembly, seat maintenance, and body panel repair.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, valve clearance checks, and lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common problems, fault codes, and electrical issues.
Engine Repair:
Step-by-step instructions for engine disassembly, component inspection, rebuilding, and reassembly.
Suspension Adjustment:
Guidance on adjusting front and rear suspension settings for optimal handling and ride comfort.
Brake Bleeding:
Proper procedures for bleeding the hydraulic brake system.
Electrical Diagnostics:
Detailed troubleshooting of electrical circuits, sensors, and actuators.
Fuel Injection Tuning:
Guidance on EFI system checks and potential adjustments.
Wheel And Tire Service:
Information on wheel bearing replacement and tire pressure recommendations.
Technical Depth
Depth Level:
Comprehensive - suitable for professional technicians and advanced DIY mechanics.
Detail Level:
Includes detailed torque specifications, measurement tolerances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Format:
Portable Document Format (PDF)
Searchability:
Fully searchable text for quick information retrieval.
Printability:
Printable pages for on-site reference.
File Quality:
High-resolution digital scans of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, 4 valves per cylinder, inline-four
Displacement:
1299 cc
Bore X Stroke:
81.0 mm x 63.0 mm
Compression Ratio:
10.8:1
Performance
Horsepower Est:
143 hp @ 8,500 rpm (approximate, manufacturer's claim)
Torque Est:
129 Nm @ 6,000 rpm (approximate, manufacturer's claim)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle valves
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Oil Capacity W Filter:
4.6 L (4.9 US qt)
Oil Capacity Wo Filter:
4.2 L (4.4 US qt)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Final Drive:
Shaft drive
Features
Clutch Type:
Wet, multiple-disc, hydraulic
📐 Dimensions
Exterior
Length:
2,180 mm (85.8 in)
Width:
760 mm (29.9 in)
Height:
1,345 mm (52.9 in) (adjustable screen at highest position)
Wheelbase:
1,540 mm (60.6 in)
Weights
Dry Weight Est:
261 kg (575 lbs)
Wet Weight Est:
283 kg (624 lbs)
Fuel Capacity:
25 L (6.6 US gal)
🛡️ Safety Features
Ratings
ABS:
Standard on AV model (Anti-lock Braking System)
Active Features
Brake System Type:
Linked Twin Disc front, Single Disc rear
Lighting:
Dual Halogen headlights, LED taillight
Passive Features
Windscreen:
Electrically adjustable windscreen for rider comfort and protection.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, multi-function LCD display with clock, odometer, trip meters, fuel gauge, and gear indicator.
Driver Assistance
ABS System:
Integrated ABS system for enhanced braking safety.
Connectivity
Charging System:
12V charging system with alternator, capable of powering accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Valve Clearance Check:
Every 26,600 km (16,500 miles).
Air Filter Cleaning:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Fluid Specifications
Coolant Type:
Yamaha Yamalube Coolant or equivalent (50% ethylene glycol mixture with distilled water)
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
Yamalube Hypoid Gear Oil (or equivalent) SAE 80 API GL-4
Known Issues
Common Wear Items:
Clutch plates, brake pads, front fork seals, and drive shaft splines (requires periodic lubrication).
Potential Electrical Faults:
Rare instances of regulator/rectifier failure, though less common than on earlier models.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, established 1955.
Model Evolution
Introduction Year:
The FJR1300 platform was introduced in 2001.
2006 Updates:
The 2006 model year saw the introduction of ABS as standard on the AV ('ABS' variant) model. Minor cosmetic updates and potential ECU remapping may have occurred.
Production
Production Plant:
Typically manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Segment Acclaim:
Consistently praised in motorcycle reviews for its performance, comfort, and versatility in the sport-touring segment.
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