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2006 Yamaha TT-R125/TT-R125E/TT-R125LW/TT-R125LWE Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: TT-R125 Sub Models: TT-R125E, TT-R125LW, TT-R125LWE Model Year: 2006 Codes Product Name Full: 2006 Yamaha TT-R125/TT-R125E/TT-R125LW/TT-R125LWE Service Repair Manual 👋 Introduction Market Position...
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2006 Yamaha TT-R125/TT-R125E/TT-R125LW/TT-R125LWE Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TT-R125
Sub Models:
TT-R125E, TT-R125LW, TT-R125LWE
Model Year:
2006
Codes
Product Name Full:
2006 Yamaha TT-R125/TT-R125E/TT-R125LW/TT-R125LWE Service Repair Manual
👋 Introduction
Market Position
Segment:
Entry-level to intermediate off-road/trail motorcycle.
Target Audience:
Youth riders, novice off-road enthusiasts, and casual trail riders.
Competitive Analysis
Key Competitors:
Honda CRF100F/CRF125F, Kawasaki KLX110/KLX125, Suzuki DR-Z125.
Key Features
Model Strengths:
Reliability, ease of use, manageable power, durability, and availability of variants (electric start, long wheelbase).
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain and repair the motorcycle, maximizing performance and longevity.
📋 Manual Details
Coverage Areas
General Coverage:
Complete service and repair information for all Yamaha TT-R125 series models from 2006.
Model Variants Covered:
TT-R125, TT-R125E (Electric Start), TT-R125LW (Long Wheelbase), TT-R125LWE (Long Wheelbase Electric Start)
Page Count
Estimated Pages:
200+
Manual Type
Manual Category:
Service Repair Manual
Manual Description:
Comprehensive factory-style shop manual equivalent, detailing maintenance, troubleshooting, and repair procedures.
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of engine components including cylinder, piston, crankshaft, camshaft, valves, and timing.
Engine Electrical:
Ignition system, carburetor, CDI unit, starter motor, charging system (stator, rectifier/regulator), spark plug, and troubleshooting.
Fuel System:
Carburetor adjustment, cleaning, rebuilding, fuel lines, fuel tank, and fuel petcock.
Transmission Drivetrain:
Clutch operation and adjustment, transmission gear inspection, shifting mechanism, final drive (chain and sprockets).
Suspension:
Front fork disassembly, assembly, oil changes, seal replacement. Rear shock absorber removal, installation, and adjustment (where applicable).
Brakes:
Front and rear brake system maintenance, caliper disassembly/assembly, brake pad replacement, brake fluid bleeding, and inspection.
Electrical System:
Wiring diagrams, lighting system (headlight, taillight, brake light), horn, battery, fuses, switches, and starter system.
Cooling System:
Air-cooled engine; focus on heat dissipation and airflow considerations.
Exhaust System:
Exhaust pipe, muffler, and heat shield maintenance and inspection.
Chassis Frame:
Frame inspection, steering head bearing maintenance, swingarm inspection, and pivot bearing service.
Wheels Tires:
Wheel bearing maintenance, spoke tensioning, tire inspection, and replacement.
Bodywork:
Fairing, seat, fuel tank cover, fenders, and related hardware removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks, air filter cleaning/replacement.
Troubleshooting Guides:
Systematic diagnostic procedures for common running issues, electrical faults, and mechanical failures.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly.
Adjustment Procedures:
Carburetor, clutch, throttle cable, and brake lever adjustments.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Wiring Diagrams:
Detailed electrical system schematics for accurate troubleshooting and repair.
Special Tools:
Identification and usage of any specialized tools required for specific procedures.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuilds and electrical diagnostics).
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Text-searchable for quick access to information.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution diagrams and photographs for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
124 cc
Bore X Stroke:
54 mm x 54.5 mm
Compression Ratio:
9.5:1
Valves Per Cylinder:
2
Performance
Horsepower Estimated:
Approximately 10-12 HP (actual figures vary based on specific model variant and tuning).
Torque Estimated:
Approximately 7-9 lb-ft (actual figures vary).
Fuel System
Carburetor Model:
Mikuni VM20SS (typical)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
1.6 Gallons (approx.)
🔧 Transmission
Standard
Transmission Type:
Manual
Number Of Gears:
5-speed
Clutch Type:
Wet, multi-plate
Optional
Transmission Options:
N/A (All models listed are manual transmission)
Features
Final Drive:
Chain drive
Gear Ratios:
Refer to manual for specific gear ratios.
📐 Dimensions
Exterior
Overall Length:
Varies by LW model (Long Wheelbase). Standard models approx. 70.5 in.
Overall Width:
Approx. 31.7 in.
Overall Height:
Approx. 42.7 in.
Seat Height:
Varies by model (standard vs. LW). Standard approx. 31.5 in.
Ground Clearance:
Approx. 10.4 in.
Weights
Dry Weight:
Approx. 176 lbs (TT-R125LWE), 172 lbs (TT-R125LE), 170 lbs (TT-R125LW), 167 lbs (TT-R125)
Wet Weight:
Approx. 190 lbs (TT-R125LWE), 186 lbs (TT-R125LE), 184 lbs (TT-R125LW), 181 lbs (TT-R125)
Front Tire Size:
70/100-19 42M
Rear Tire Size:
90/100-16 54M
Wheelbase:
Varies by model (LW models are longer). Standard approx. 49.8 in.
🛡️ Safety Features
Ratings
Safety Certifications:
Not applicable (Off-road motorcycle designed for closed courses/private property).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Suspension Damping:
Front telescopic forks, rear monoshock suspension contribute to stable handling.
Passive Features
Frame Construction:
Steel semi-double cradle frame for rigidity and impact resistance.
Lighting:
Headlight, taillight, and brake light for visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic off-road motorcycle).
Driver Assistance
Assistance Features:
N/A (Mechanical controls only).
Connectivity
Connectivity Features:
N/A.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months. Refer to manual for detailed schedule.
Air Filter Cleaning:
Every 500 km or as needed based on operating conditions.
Chain Maintenance:
Lubricate and check tension every 500 km.
Spark Plug Check:
Every 1,000 km.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-30, API SE, SF, SG or SH type SE, SF, SG)
Engine Oil Capacity:
0.90 L (without oil filter change), 1.00 L (with oil filter change)
Brake Fluid Type:
DOT 3 or DOT 4
Fork Oil Type:
Yamaha No. 1 fork oil or SAE 10W (refer to manual for specific grade and quantity)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, tire wear, and potential carburetor jetting adjustments due to altitude or aftermarket exhaust.
Electrical Considerations:
While generally reliable, battery terminals, grounds, and switchgear connections should be inspected for corrosion, especially in off-road environments.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is renowned for its innovation, performance, and reliability in motorcycles, spanning decades of off-road and on-road excellence.
Model Evolution
Tt R Series:
The TT-R line represents Yamaha's commitment to accessible and capable off-road motorcycles, with the TT-R125 serving as a popular choice for younger riders and recreational trail use.
Production
Production Years:
The TT-R125 platform has been in production for many years, with the 2006 model year representing a specific iteration of this durable off-road machine.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The TT-R125 series has consistently received positive reviews from motorcycle publications and rider communities for its balance of performance, durability, and value in the youth/beginner off-road segment.
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