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2006 Yamaha VIRAGO 250/V STAR 250 Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Virago 250 / V Star 250 Year: 2006 Product Type: Motorcycle Service Repair Manual 👋 Introduction Market Position Segment: Lightweight cruiser motorcycle segment,...
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2006 Yamaha VIRAGO 250/V STAR 250 Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Virago 250 / V Star 250
Year:
2006
Product Type:
Motorcycle Service Repair Manual
👋 Introduction
Market Position
Segment:
Lightweight cruiser motorcycle segment, known for its beginner-friendliness and classic styling.
Competitive Analysis
Competitors:
Honda Rebel 250, Kawasaki Vulcan 250, Suzuki GZ250.
Key Features
Vehicle Appeal:
Accessible styling, comfortable riding position, reliable V-twin engine, and Yamaha's reputation for quality.
Manual Value
Dealership Equivalent:
This manual provides the same level of detail and information as used by authorized Yamaha dealerships for all service, maintenance, and repair operations.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for 2006 Yamaha Virago 250 and V Star 250 motorcycles.
Page Count
Estimated Pages:
400-600 (Typical for this class of manual)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) / Print (as specified by seller)
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, inspection, repair, and reassembly of all engine components, including cylinder head, pistons, crankshaft, camshaft, valves, timing system, lubrication system, and cooling system.
Fuel System:
Carburetor overhaul, adjustment, and troubleshooting; fuel tank inspection and cleaning; fuel pump operation and testing.
Transmission:
Clutch operation, adjustment, and replacement; gearbox disassembly, inspection, and repair; shift linkage and mechanism.
Electrical System:
Ignition system (CDI, spark plugs, ignition coils); lighting system (headlights, taillights, turn signals); starting system (starter motor, battery); charging system (alternator, rectifier/regulator); wiring diagrams for all circuits.
Brakes:
Front and rear brake system maintenance, including hydraulic fluid replacement, caliper inspection and overhaul, brake pad replacement, and troubleshooting of brake issues.
Suspension:
Front fork disassembly, seal replacement, oil level and type specification; rear shock absorber inspection and replacement.
Chassis And Bodywork:
Frame inspection, wheel and tire maintenance, steering system overhaul, seat and body panel removal/installation, exhaust system service.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid checks, tire pressure checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, including starting problems, engine misfires, electrical faults, and braking concerns.
Major Repairs:
Complete engine rebuilds, transmission overhauls, suspension work, and electrical system repairs.
Part Replacement:
Detailed instructions for replacing all major components and wear items.
Technical Depth
Depth:
Comprehensive, from basic owner maintenance to full factory-level service and diagnostics. Includes specifications, tolerances, and torque values.
📊 Manual Specifications
File Format
Digital Format:
PDF, typically searchable and printable.
Print Quality
Print Quality:
High-resolution diagrams and clear text for easy readability.
Binding Type
Binding Type:
N/A (for digital) / Perfect bound or spiral bound (for printed)
Paper Type
Paper Type:
N/A (for digital) / High-quality, durable paper suitable for workshop environments (for printed)
⚙️ Engine Specifications
Primary Engine
Engine Type:
249cc (248.5 cc) air-cooled, 4-stroke, SOHC, V-twin
Bore X Stroke:
49.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
Approximately 18 hp @ 7,500 rpm (approximate, varies by region and tuning)
Torque:
Approximately 19 Nm (14 lb-ft) @ 6,000 rpm (approximate)
Fuel System
Carburetion:
Dual Mikuni carburetors (e.g., VM22 or similar, specific to model year/region)
Fuel Capacity:
8.0 liters (2.1 US gal)
Ignition
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type Specification:
Yamalube 4 (or equivalent API SG, SAE 20W-40, 10W-30, or 10W-40 motorcycle oil)
Oil Capacity With Filter:
1.40 L (1.5 US qt)
Engine Internal Components
Valve Clearance Intake Cold:
0.06 - 0.11 mm (0.002 - 0.004 in)
Valve Clearance Exhaust Cold:
0.10 - 0.15 mm (0.004 - 0.006 in)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multiple-disc
Fluid Specification
Transmission Oil:
Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil)
Fluid Capacity
Transmission Oil Capacity:
0.60 L (0.63 US qt)
📐 Dimensions
Exterior
Length:
2175 mm (85.6 in)
Width:
765 mm (30.1 in)
Height:
1115 mm (43.9 in)
Wheelbase:
1490 mm (58.7 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Dry Weight:
142 kg (313 lbs)
Wet Weight:
150 kg (331 lbs) (approximate with fluids)
Wheels Tires
Front Tire Size:
3.00-18 4PR
Rear Tire Size:
120/90-16M/C 64P
Front Brake Type:
Hydraulic disc
Rear Brake Type:
Drum
🛡️ Safety Features
Ratings
Safety Features:
N/A (Motorcycles typically not rated by NHTSA/IIHS)
Active Features
Lighting:
Halogen headlight, LED taillight/brake light, amber turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle without advanced electronics)
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control on this model)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 4,000 km (2,500 miles) or 6 months.
Spark Plug Replacement:
Every 8,000 km (5,000 miles) or 12 months.
Clutch Cable Adjustment:
As needed, check free play regularly.
Drive Chain Lubrication And Adjustment:
Every 1,000 km (600 miles) or after washing/riding in rain. Check slack at specific intervals (refer to manual).
Brake Fluid Replacement:
Every 2 years or as needed, depending on fluid condition.
Fluid Specifications
Coolant Type:
N/A (Air-cooled engine)
Brake Fluid Type:
DOT 4 (for hydraulic front brake)
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, drive chain and sprockets due to age and usage. Carburetor can sometimes require cleaning/rebuilding due to infrequent use or fuel quality.
Typical Problems:
Starting issues possibly related to battery or starter solenoid; occasional carburetor jetting adjustments needed for optimal performance; rear drum brake adjustment may be required.
📚 Vehicle History
Brand Heritage
Yamaha History:
Yamaha Motor Company is a Japanese manufacturer with a long history of producing musical instruments, motorcycles, and other motorized products, known for innovation and quality.
Model Evolution
Virago Vstar Lineage:
The Virago 250 (often rebadged as the V Star 250 in North America) is a long-standing model in Yamaha's lineup, evolving from the Virago series to the V Star custom cruiser family, emphasizing classic styling and an approachable V-twin engine.
Production
Production Period:
The Virago 250/V Star 250 has been in production for many years, with minor updates, making it a consistently popular entry-level cruiser.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
Recognized for its reliability, ease of use for new riders, and value retention in the entry-level cruiser market. Often praised in reviews for its authentic V-twin character.
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