Now Yamaha XV1900 XV 1900 XV19 RoadLINER STRATOLINER 2006 Service Repair Workshop Manual

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Mots clés: 2006 Motorcycle Motorcycles RoadLINER STRATOLINER XV Models XV1900 Yamaha

Variantes de produits

Description

This manual covers the 2006 XV1900 Roadliner and Stratoliner, powerful cruiser motorcycles known for their distinctive styling and robust 1854cc V-twin engines. Designed for comfortable long-distance riding and a commanding presence, these models offer a blend of classic aesthetics and modern engineering. The XV1900 series was developed to compete in the premium cruiser segment, providing riders with significant torque and a smooth, reliable riding experience, characteristic of a commitment to quality and performance. This comprehensive service, repair, and workshop manual provides detailed information for maintaining and repairing your XV1900. It covers all essential systems, including the engine, transmission, chassis, brakes, and electrical components, with step-by-step procedures for disassembly, assembly, and troubleshooting. This manual is an invaluable resource for owners and technicians, offering crucial specifications, wiring diagrams, and maintenance schedules to ensure optimal performance and longevity of the motorcycle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV1900 Roadliner / Stratoliner

Year:

Engine Family:

Codes

Chassis Codes:

XV19SV/C, XV19V/C, XV19MV/C, XV19CTSV/C, XV19CTV/C, XV19CTMV/C

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Owners and independent repair shops seeking detailed technical information for the Yamaha XV1900 series.

Competitive Analysis

Comparable Models:

Honda VTX1800, Kawasaki Vulcan 2000, Suzuki Boulevard M109R.

Key Features

Manual Advantage:

Instant digital delivery allows for immediate access, avoiding shipping delays and the need for physical media.

Usability:

Printable sections eliminate the need to soil expensive paper manuals in a workshop environment.

Authenticity:

Corresponds to the type of documentation used by official Yamaha dealerships.

📋 Manual Details

Coverage Areas

Coverage Summary:

Comprehensive service, repair, and workshop information for the 2006 Yamaha XV1900 Roadliner and Stratoliner models.

Page Count

Estimated Pages:

High (typical service manuals for this class of motorcycle range from 500-1000+ pages, depending on detail level)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Adobe Acrobat PDF

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, tuning, troubleshooting, and specifications for the 1854cc V-twin engine.

Transmission:

Service and repair procedures for the gearbox, clutch, and final drive.

Chassis:

Frame, suspension (front forks, rear shock absorber), steering system, wheels, and tires.

Brakes:

Hydraulic brake system diagnosis, repair, fluid specifications, and component replacement (front and rear).

Electrical:

Wiring diagrams, ignition system, lighting, battery, charging system, starter system, and electronic components.

Fuel System:

Fuel injection system, fuel pump, fuel lines, and related components.

Lubrication:

Lubrication points, oil specifications, and oil change procedures.

Frame:

Frame construction, alignment, and repair considerations.

Steering:

Handlebar, steering bearings, and fork assembly.

Suspension:

Front fork servicing, rear shock absorber removal, installation, and adjustment.

Seats System:

Seat removal and installation.

Clutch:

Clutch operation, maintenance, and troubleshooting.

Locks:

Ignition and steering lock mechanisms.

Battery:

Battery maintenance, charging, and testing.

Lighting:

Headlight, taillight, turn signals, and instrument panel illumination.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), brake fluid changes, and general tune-ups.

Troubleshooting:

Diagnostic procedures for common and uncommon issues across all vehicle systems.

Repair:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Disassembly Assembly:

Complete engine, transmission, and chassis component disassembly and reassembly procedures.

Wiring Diagrams:

Comprehensive electrical wiring schematics for easy diagnosis and repair.

Torque Specifications:

Critical torque values for all fasteners to ensure proper assembly and prevent damage.

Technical Depth

Depth:

Advanced diagnostics, complete engine and transmission rebuilds, electrical system troubleshooting, and chassis component overhaul.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text within the PDF for quick information retrieval.

Print Quality

Print Readability:

High-quality digital reproduction suitable for printing individual sections or the entire manual.

Binding Type

Provided Format:

Digital Download (user prints and binds)

Paper Type

Recommended Printing:

Standard paper for most sections; consider heavier stock for frequently referenced pages or if printing for workshop use.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, V-twin, SOHC, 4-valve per cylinder

Displacement:

1854 cc (113.3 cubic inches)

Bore X Stroke:

100.0 mm x 118.0 mm (approx.)

Compression Ratio:

8.5:1 (approx.)

Performance

Horsepower Approx:

96 HP @ 5,000 RPM

Torque Approx:

115 lb-ft @ 3,000 RPM

Fuel System

Fuel Delivery:

Fuel Injection

Throttle Body Size:

43 mm (approx.)

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

🔧 Transmission

Standard

Type:

5-speed constant mesh

Clutch Type:

Wet, multiple-disc

Final Drive:

Belt Drive

Features

Gear Ratios:

Detailed gear ratios are provided within the manual.

📐 Dimensions

Exterior

Length:

Approx. 98.6 inches (Roadliner), 100.4 inches (Stratoliner)

Width:

Approx. 37.8 inches (Roadliner), 38.0 inches (Stratoliner)

Height:

Approx. 50.0 inches (Roadliner), 55.2 inches (Stratoliner)

Weights

Dry Weight:

Approx. 635 lbs (Roadliner), 670 lbs (Stratoliner)

Wet Weight Approx:

Over 670 lbs (Roadliner), Over 700 lbs (Stratoliner)

Fuel Capacity:

5.3 US gallons (20 liters)

🛡️ Safety Features

Ratings

Crash Safety:

Motorcycle safety ratings are typically not standardized like automotive; focus is on rider protection through design and maintenance.

Active Features

Braking System:

Dual 298mm hydraulic disc brakes (front), Single 298mm hydraulic disc brake (rear). ABS was an option on some variants.

Lighting:

Halogen headlight, LED taillight, bright turn signals.

💡 Technology Features

Infotainment

Features:

Basic instrumentation including speedometer, tachometer, fuel gauge, and indicator lights. Stratoliner models may have additional amenities like fairing-mounted audio systems (optional).

Driver Assistance

Anti-lock Braking System (ABS) was an available option on select 2006 models.

🔧 Maintenance

Service Intervals

Oil Change:

Every 4,000 miles (6,000 km) or 6 months, whichever comes first.

Air Filter Inspection:

Every 8,000 miles (12,000 km).

Spark Plug Replacement:

Every 12,000 miles (20,000 km).

Brake Fluid Flush:

Every 2 years or as needed.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher.

Engine Oil Capacity:

Approx. 4.4 US quarts (4.2 liters) with filter change.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Transmission Oil:

Refer to manual for specific type and capacity. Often shares engine oil or uses a specific gear oil.

Known Issues

Common Wear Items:

Belt drive maintenance, clutch wear, suspension seals, and typical electrical connections.

Specific Concerns:

Refer to the manual for detailed diagnostic flowcharts for any reported issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, established 1955, renowned for motorcycles, musical instruments, and marine products.

Model Evolution

Introduction:

The XV1900 Roadliner and its faired counterpart, the Stratoliner, were introduced to compete in the large-displacement cruiser market, emphasizing styling, comfort, and performance.

Production

Production Start Year:

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Industry Reviews:

The XV1900 series was generally well-received for its power, styling, and comfortable ride, often praised for its large V-twin engine character.