Target Audience:
Chevrolet dealerships, independent repair shops, experienced DIY mechanics
Manual Type Advantage:
Provides the same level of detail as used by official GM workshops
Content Density:
Over 2000 pages of detailed technical information
Usability:
Searchable PDF format, direct printing, cross-platform compatibility
Primary Focus:
Factory Workshop Service Repair Manual
Content Scope:
Comprehensive service and repair for all vehicle systems
Type:
Factory Service Manual / Workshop Manual
Operating Systems:
Compatible with all Windows & Mac computers (Windows 10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Tablets, and Phones (32/64 bit)
Powertrain:
Engine Mechanical (2.0L Diesel, 2.0L, 2.5L), Engine Controls and Fuel (2.0L Diesel, 2.0L, 2.5L), Engine Cooling, Engine Exhaust, Automatic Transmission, Manual Transmission, Clutch
Chassis And Suspension:
Front Suspension, Rear Suspension, Wheel Drive Shafts, Antilock Brake System (ABS), Hydraulic Brake, Disc Brakes, Park Brake, Power Steering
Body And Interior:
Bolted Exterior Body Panels and Closures, Bumpers and Fascias, Exterior Trim, Instrument Panel and Console Trim, Interior Trim and Paneling, Floor Coverings and Headlinings, Seats, Steering Wheel and Column
Electrical And Electronics:
Engine Electrical, Displays and Gages, Cellular, Entertainment and Navigation, SIR (Supplemental Inflatable Restraints), Immobilizer, Theft Deterrent, Vehicle Access, Remote Functions, Power Outlets, Object Detection, Cruise Control
Comfort And Convenience:
Heating, Ventilation and Air Conditioning (HVAC Automatic, HVAC Manual), Sunroof, Secondary and Configurable Customer Controls
Maintenance:
Scheduled maintenance procedures, fluid checks and changes, filter replacements, inspections
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring diagrams
Repair And Rebuild:
Detailed step-by-step instructions for component removal, installation, and overhaul
Collision Repair:
Specific guidance for body panel replacement, structural repairs, and related systems
Depth:
Factory level diagnostic and repair procedures, suitable for professional technicians and advanced DIY enthusiasts
Visual Aid Quality:
Hi-Resolution illustrations, photos, and diagrams
Engine Options Covered:
2.0L Diesel, 2.0L Inline-4, 2.5L Inline-4
2.0L Diesel (Typical):
Approx. 125-130 hp, 210-220 lb-ft torque
2.0L Ecotec (Typical):
Approx. 140-145 hp, 125-130 lb-ft torque
2.5L Ecotec (Typical):
Approx. 155-160 hp, 170-175 lb-ft torque
Diesel System:
Common Rail Direct Injection (CRDI) (for 2.0L Diesel)
Gasoline System:
Multi-port Fuel Injection (MPI)
Diesel Engine Type:
Inline 4-cylinder, DOHC, Turbocharged
Gasoline Engine Type:
Inline 4-cylinder, DOHC
Transmission Options:
Available with both Automatic and Manual Transmissions
Automatic Transmission Type:
Likely a 4-speed or 5-speed automatic (specifics covered in manual)
Manual Transmission Type:
Likely a 5-speed manual (specifics covered in manual)
Transmission Coverage:
Detailed repair and overhaul procedures for both automatic and manual transmissions
Crash Test Information:
Manual includes repair procedures for SRS/SIR (Supplemental Restraint System), indicating coverage of safety components.
Active Safety Systems:
Antilock Brake System (ABS), Traction Control System (TCS) (likely standard or optional, coverage included)
Passive Safety Systems:
Front airbags, side airbags, seat belts (coverage includes SIR system and seat belt mechanisms)
Infotainment Systems Covered:
Coverage for audio systems, displays, navigation, and cellular integration
Driver Assistance Features:
Object Detection, Cruise Control (system diagnostics and repair)
Remote Functions:
Coverage for remote keyless entry and other remote functions
Oil Change Interval:
Refer to specific engine/fluid charts in manual (typically 5,000-10,000 miles or 6-12 months)
Timing Belt Or Chain:
Timing chains are common for Ecotec engines, requiring no regular replacement. Diesel may use a belt or chain; consult manual.
Engine Oil Specification:
Refer to manual for specific API/ILSAC ratings and viscosity grades (e.g., SAE 5W-30, SAE 0W-20 might be listed for certain Ecotec variants).
Automatic Transmission Fluid:
Refer to manual for specific GM DEXRON specification (e.g., DEXRON-VI highly probable).
Coolant Specification:
GM-specific silicate-free or hybrid organic acid technology (HOAT) coolant, often orange or yellow. Check manual for GM Part No. and specification.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (check manual for specific requirement).
Common Concerns:
Transmission solenoids/clutches (for automatics), oil leaks, catalytic converter issues, certain electrical components, diesel particulate filter (DPF) regeneration issues (for diesel models).
Manual Utility For Issues:
The manual provides diagnostic and repair procedures to address these common problems.
Manufacturer:
Chevrolet (division of General Motors)
Platform:
Based on the global GM Epsilon platform, shared with models like the Opel Vectra C and Saab 9-3.
Market Segment:
Mid-size sedan
Production Years:
2004-2012 (global, specific to this manual: 2007-2010 models)
Manufacturing Locations:
Primarily South Korea (Daewoo, as Epica was originally a Daewoo model).
