Gilera GP800 Gp 800 i.e 2007 2008 2009 Service Repair Manual

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The Gilera GP800 i.e. is a high-performance maxi-scooter, produced from 2007 to 2009, that offers a unique blend of scooter practicality and sportbike-inspired dynamics. Powered by a potent 799 cc...

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Taper: Motorcycle

Distributeur:

UGS: 52627

Mots clés: 2007 2008 2009 Gilera Gp 800 GP800 i.e Motorcycle Motorcycles

Variantes de produits

Description

The Gilera GP800 i.e. is a high-performance maxi-scooter, produced from 2007 to 2009, that offers a unique blend of scooter practicality and sportbike-inspired dynamics. Powered by a potent 799 cc V-twin engine, it delivers approximately 55 horsepower and 70 Nm of torque, providing exhilarating acceleration and comfortable cruising capabilities. Its robust steel twin-tube frame, combined with advanced suspension and braking systems, ensures agile handling and confident road holding. The GP800 was designed to appeal to riders seeking a powerful and engaging two-wheeled experience, positioning itself as a premium option in the maxi-scooter market. This comprehensive workshop manual provides essential information for the service, repair, and maintenance of the Gilera GP800 i.e. (2007-2009). It covers all major systems, including the engine, fuel injection, transmission, electrical system, steering, suspension, brakes, and bodywork. The manual details routine maintenance procedures, advanced troubleshooting, diagnostic techniques, and includes original equipment manufacturer (OEM) specifications such as torque values, fluid capacities, and electrical data. This resource is invaluable for owners, mechanics, and technicians looking to ensure the optimal performance, reliability, and longevity of their Gilera GP800.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

GP800

Model Variant:

GP 800 i.e.

Years Covered:

2007, 2008, 2009

Codes

Engine Code:

Chassis Code:

Not Specified (but relates to GP800 platform)

👋 Introduction

Market Position

Vehicle Type:

Maxi-scooter

Target Audience:

Performance-oriented scooter riders, owners seeking self-maintenance capabilities

Competitive Analysis

Key Competitors:

Suzuki Burgman 650, Yamaha TMAX 500, Honda Silver Wing 600

Key Features

Distinctive Features:

Powerful V-twin engine, sporty handling, advanced technology for its class

Manual Value Proposition

Benefit To Owner:

Empowers owners with the knowledge to perform maintenance, repairs, and diagnostics, saving time and money.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance

Secondary Coverage:

Troubleshooting, Diagnostics, OEM Specifications

Page Count

Estimated Page Count:

High (Typical for comprehensive service manuals, likely 300-500+ pages)

Manual Type

Manual Type:

Factory/Official Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Digital Download Link via Email

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnosis, tuning, lubrication, cooling, specifications

Fuel System:

Fuel injection (i.e.), fuel pump, injectors, pressure charts, diagnosis

Transmission:

Drive chain, sprockets, maintenance, inspection

Electrical System:

Wiring diagrams, component testing, connectors, battery, ignition, lighting

Steering System:

Bearings, linkage, adjustment, diagnosis

Suspension:

Front forks, rear shock absorber, maintenance, settings

Brakes:

Hydraulic system, pads, discs, bleeding, inspection (likely front and rear)

Bodywork:

Fairings, panels, seat, general assembly/disassembly

Intake Exhaust:

Airbox, exhaust system components, maintenance

Procedures Included

General Maintenance:

Tune-ups, lubrication, fluid changes, filter replacements

Engine Repair:

Major engine rebuilds, component replacement, gasket servicing

Troubleshooting:

Advanced troubleshooting guides, diagnostic charts

Disassembly Assembly:

Step-by-step instructions for all major components

Inspections:

Comprehensive inspection procedures for all systems

Technical Depth

Depth Level:

Comprehensive; suitable for professional mechanics and advanced DIY enthusiasts

Oem Data Included:

Torque specifications, fuel pressure charts, electrical data, compression ranges, tolerances, part numbers, paint codes

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable, facilitating quick information retrieval

Print Quality

Printability:

Yes, printable for hard copy reference

Diagram Quality:

High, including exploded diagrams, charts, and photos for clarity

Binding Type

Binding:

N/A (Digital PDF, user prints and binds if desired)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke, liquid-cooled, DOHC

Displacement:

799 cc

Bore X Stroke:

75.8 mm x 88.3 mm

Compression Ratio:

10.5:1

Performance

Horsepower:

Approx. 55 HP @ 7,000 RPM

Torque:

Approx. 70 Nm @ 6,000 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (i.e.)

Fuel Type:

Unleaded Gasoline (95 RON recommended)

Lubrication

Oil Type:

Refer to manual for specific API/JASO MA classification and viscosity (e.g., SAE 10W-40)

Oil Capacity:

Refer to manual for specific capacity with/without filter change.

Cooling System

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives (refer to manual for specific mixture ratio)

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Final Drive:

Sealed O-ring type drive chain

Features

Belt Drive Maintenance:

Manual covers drive chain and sprocket maintenance, not belt.

📐 Dimensions

Exterior

Length:

Approx. 2,240 mm (88.2 in)

Width:

Approx. 790 mm (31.1 in)

Height:

Approx. 1,460 mm (57.5 in)

Wheelbase:

Approx. 1,590 mm (62.6 in)

Weights

Dry Weight:

Approx. 232 kg (511 lbs)

Wet Weight:

Approx. 247 kg (545 lbs)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles typically do not undergo standardized automotive crash testing)

Active Features

Braking System:

Dual front disc brakes, single rear disc brake. ABS may be optional depending on market/trim.

Lighting:

Halogen headlights, LED taillight/brake light.

Passive Features

Chassis Construction:

Steel twin-tube frame with integrated engine cradle.

💡 Technology Features

Infotainment

Display Type:

Digital/Analog combination instrument cluster

Driver Assistance

ABS Availability:

Optional on some models/markets

Connectivity

Connectivity Features:

N/A (No advanced connectivity like Bluetooth or smartphone integration on this model year)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time interval (typically 5,000-7,500 km or annually)

Spark Plug Replacement:

Refer to manual for specific mileage/time interval.

Drive Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment recommended (e.g., every 500-1000 km).

Fluid Specifications

Brake Fluid Type:

DOT 4 (Refer to manual for specific requirements)

Coolant Capacity:

Refer to manual for specific capacity.

Known Issues

Common Wear Items:

Tires, brake pads, drive chain and sprockets, battery, starter motor (as with many high-performance vehicles).

Specific Gp800 Concerns:

Potential issues might relate to early EFI calibration, CVT belt wear, or charging system components if not properly maintained.

📚 Vehicle History

Brand Heritage

Manufacturer:

Gilera (Italian brand, part of Piaggio Group)

Model Evolution

Gp800 Development:

Developed to be a powerful, sporty maxi-scooter, bridging the gap between scooters and motorcycles.

Production

Production Period:

Launched in 2007, production ran for several years before being replaced or discontinued.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not widely documented, but praised for its performance and sportbike-like handling in the maxi-scooter segment.