Model:
TC Series (TC 250, TC 450, TC 510)
Engine Codes:
Refer to specific model variants within the manual (e.g., TC250, TC450, TC510 indicate engine displacement)
Positioning:
High-performance motocross/off-road competition motorcycles, aimed at riders and mechanics seeking detailed technical information for optimal performance and longevity.
Competition:
Competes with other European and Japanese manufacturers in the premium off-road motorcycle segment, emphasizing performance and handling.
Vehicle Features:
Designed for off-road use, typically featuring robust suspension, powerful engines, and lightweight chassis for agility and performance.
Manual Features:
Exceptional detail, comprehensive coverage, superb table of contents for quick access to information, essential for maintenance and repair.
Coverage:
Comprehensive repair, maintenance, rebuilding, and restoration of Husqvarna TC 250, TC 450, and TC 510 models for the 2007 and 2008 model years.
Pages:
Hundreds of pages (specific count not provided in product info, but implied to be extensive)
Type:
Service Repair Manual
Language:
English (assumed based on typical market for this type of manual)
Engine Systems:
Engine overhaul, top-end and bottom-end repair, fuel injection system, ignition system, cooling system, lubrication system, exhaust system.
Transmission Drivetrain Systems:
Clutch operation and service, gearbox disassembly and assembly, chain and sprocket maintenance, rear hub and axle servicing.
Suspension Steering Systems:
Front fork (USD - Upside Down) maintenance and repair (e.g., seals, oil, springs), rear shock absorber servicing, steering head bearing inspection and replacement, swingarm and linkage lubrication and bearing service.
Braking Systems:
Front and rear brake caliper service, master cylinder overhaul, brake fluid replacement and bleeding procedures, pad inspection and replacement, rotor inspection.
Chassis Bodywork:
Frame inspection and repair, fuel tank removal and installation, seat maintenance, body panel removal and fitting, airbox servicing, footpeg and lever adjustments.
Electrical:
Wiring diagrams, battery service, starter motor, lighting system, instrument cluster functions, CDI unit and sensors diagnostics.
Maintenance Procedures:
Regular servicing, oil changes, filter replacements (oil, air), chain adjustment, spark plug replacement, valve clearance checks and adjustment, brake system bleeding.
Repair Procedures:
Engine rebuilds, transmission repairs, suspension component overhauls, electrical system troubleshooting, bodywork repairs.
Troubleshooting Diagnostics:
Step-by-step diagnostic guides for common issues, error code interpretation (if applicable for the era), electrical fault finding.
Depth:
Extremely detailed, suitable for professional mechanics and experienced DIY enthusiasts; covers complete disassembly, inspection, repair, and reassembly of all major vehicle components.
Engine Type:
Four-stroke, single-cylinder (details vary by model: TC250, TC450, TC510)
Bore X Stroke:
Specifics vary by model (e.g., TC250, TC450, TC510); manual will detail these.
Displacement:
250cc, 450cc, 510cc (as indicated by model names)
Horsepower:
Specific figures vary by model and year; detailed in manual.
Torque:
Specific figures vary by model and year; detailed in manual.
Fuel Delivery:
Electronic Fuel Injection (EFI) for 2007-2008 models, likely with specific injector types and ECU mapping details provided.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual)
Ignition System:
Digital CDI with variable ignition timing.
Cooling System:
Liquid-cooled with radiator and fan.
Wheelbase:
Varies by model; specific measurements in manual.
Seat Height:
Varies by model; specific measurements in manual.
Dry Weight:
Varies by model; specific figures in manual (e.g., around 230-250 lbs).
Fuel Tank Capacity:
Typically around 7-9 liters; precise capacity in manual.
Oil Change Interval:
Typically every 10-15 hours of riding or annually; specific recommendations in manual.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions; detailed in manual.
Valve Clearance Check:
Refer to manual for specific intervals (e.g., every 20-30 hours).
Engine Oil Type:
Full synthetic motorcycle oil, viscosity grade (e.g., 10W-50 or 15W-50) specified in manual.
Coolant Type:
Ethylene glycol-based antifreeze coolant, specific mix ratio (e.g., 50/50) detailed in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Fork Oil Type:
Specific suspension fluid viscosity (e.g., 5W or 7.5W) and quantity for front forks provided in manual.
Common Wear Items:
Clutch plates, piston and rings, valve guides, wheel bearings, steering head bearings, suspension seals, chain and sprockets.
Specific Model Quirks:
Manual will address any known issues or specific maintenance points for the 2007-2008 TC models (e.g., fuel pump issues, electrical connector problems).
Heritage:
Husqvarna has a long and storied history in motorcycle racing, particularly in motocross and enduro, dating back to the early 20th century.
Evolution Tc Series:
The TC series represents Husqvarna's commitment to competitive motocross machinery, with continuous development in engine technology, suspension, and chassis design throughout the years.
Production Location:
Historically produced in Sweden, though manufacturing locations have varied over ownership changes. Specifics for 2007-2008 models may be detailed in the manual.
